Control Systems Engineer

NPAworldwide; Madisonville (KY); On-site; USD 110,000 - 170,000; Full time

Job summary

NPAworldwide is seeking a seasoned Control Systems Engineer to help design, commission, and start up a new chemical processing facility in Kentucky. You will lead the integration of DCS, SIS, PLCs, and industrial networks, ensuring safe, reliable operations from project kickoff through early operations.

You will evaluate contractor designs, support FAT/SAT, and collaborate with multi-disciplinary teams to deliver robust control architectures, cybersecurity measures, and clear operator interfaces

Qualifications

• BS in Electrical/Control Systems Engineering with 7+ years in industrial control.
• Experience with DCS, SIS, PLCs and control system architecture.
• Strong knowledge of IEC 61511, SIL, and functional safety.
• Experience reviewing engineering docs and specs.
• Track record supporting construction, commissioning, and start-ups.
• Awareness of industrial cybersecurity and system integration.
• Experience with FAT, SAT, loop checks and safety validation.

Responsibilities

• Oversee the engineering and architecture of control systems throughout all stages of the project.
• Evaluate contractor designs, control philosophies, and technical specifications to ensure compliance with industry standards and safety requirements.
• Ensure compliance with cybersecurity protocols and functional safety standards.
• Collaborate closely with multidisciplinary teams and external vendors for seamless project execution.
• Provide technical support during installation, loop checks, and system integration activities.
• Participate in FAT, SAT, and support commissioning and start-up efforts.
• Troubleshoot and resolve control system issues, optimizing system performance and reliability.
• Contribute to alarm management, operator interfaces, and procedural documentation.
• Ensure readiness and operational status of automation and control systems.
• Post-commissioning, provide ongoing support for troubleshooting and lifecycle management.

Skills

DCS & SIS

PLC architectures

Functional safety

IEC 61511

Cybersecurity

FAT & SAT

Education

BS in Electrical/Control Systems Engineering

Job description

Job Description

Join a dynamic team as a Control Systems Engineer and play a pivotal role in the establishment of a cutting-edge manufacturing facility in Kentucky. This position offers a unique opportunity to influence the design, construction, commissioning, and initial operations of a large-scale chemical processing plant.

Job Description

Join a dynamic team as a Control Systems Engineer and play a pivotal role in the establishment of a cutting-edge manufacturing facility in Kentucky. This position offers a unique opportunity to influence the design, construction, commissioning, and initial operations of a large-scale chemical processing plant. The successful candidate will ensure the seamless integration and functionality of Distributed Control Systems (DCS), Safety Instrumented Systems (SIS), Programmable Logic Controllers (PLCs), and industrial automation networks. Your expertise will be crucial in maintaining safe, efficient, and reliable plant operations from the projects inception through to its operational phases.

Responsibilities

• Oversee the engineering and architecture of control systems throughout all stages of the project.
• Evaluate contractor designs, control philosophies, and technical specifications to ensure compliance with industry standards and safety requirements.
• Ensure compliance with cybersecurity protocols and functional safety standards.
• Collaborate closely with multidisciplinary teams and external vendors for seamless project execution.
• Provide technical support during installation, loop checks, and system integration activities.
• Participate in Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and support commissioning and start-up efforts.
• Troubleshoot and resolve control system issues, optimizing system performance and reliability.
• Contribute to the development of alarm management systems, operator interfaces, and procedural documentation.
• Ensure readiness and operational status of automation and control systems.
• Post-commissioning, provide ongoing support for troubleshooting, system optimization, and lifecycle management.

Qualifications

• BS in Electrical Engineering, Control Systems Engineering, or Automation Engineering with 7+ years of experience in industrial control systems within chemical processing, petrochemical, or related manufacturing environments.
• Proficiency in DCS, SIS, PLCs, and control system architecture.
• Solid understanding of IEC 61511, Safety Integrity Levels (SIL), and functional safety principles.
• Experience in reviewing engineering documentation and specifications.
• Proven track record in supporting industrial construction projects, commissioning, and start-ups.
• Knowledge of industrial cybersecurity and system integration.
• Experience with FAT, SAT, loop checking, and safety system validation.

Why Is This a Great Opportunity

Make an impact from the ground up at a new chemical manufacturing facility. This role offers the opportunity to influence control system design, work with advanced automation and safety systems, and see your contributions through construction, commissioning, and start-up. Following commissioning, youll transition into a site-based engineering role, providing continuity and the opportunity to the systems you helped optimize.