Lead Automation & Process Controls Engineer – Packaging

Michael Page; Doylestown (Bucks County); On-site; USD 80,000 - 120,000; Full time

Job summary

MPI leads a global, engineering-driven manufacturing organization focused on smart automation and robust process control. This role emphasizes designing controls to improve safety, quality, and production efficiency, while leading projects from scope through validation and ongoing support.

The candidate will develop PLC/HMI programs, troubleshoot equipment, and drive continuous improvement across cross-functional teams.

Qualifications

• Degree in Electrical, Mechanical, Manufacturing Engineering, or related field.
• 1-4 years' experience (Process Engineer) or 5+ years (Senior level).
• Strong experience with Allen Bradley PLC programming.
• Knowledge of sensors, drives, hydraulics, pneumatics, and vision systems.
• Experience with industrial networks and data collection systems.
• CAD proficiency and familiarity with technical documentation.
• Strong problem-solving skills with a proactive, team-oriented approach.
• Comfortable working both independently and within cross-functional teams.

Responsibilities

• Design and implement controls solutions to enhance safety, quality, and production efficiency.
• Lead engineering projects including scope definition, design reviews, testing, commissioning, and validation.
• Develop and optimise PLC/HMI programmes and integrate automation technologies.
• Troubleshoot electrical and mechanical issues across manufacturing equipment.
• Identify and deliver continuous improvement initiatives focused on cost, quality, and performance.
• Support new equipment introduction and upgrades, including validation documentation.
• Implement process monitoring and data-driven controls to improve reliability.
• Collaborate with cross-functional teams to resolve issues and prevent recurrence.

Skills

Allen Bradley PLC

Sensors & drives

Hydraulics & pneumatics

Vision systems

Industrial networks

Data collection

CAD

Technical documentation

Problem solving

Team collaboration

Independent work

Education

Electrical/Mechanical/Manufacturing Eng.

Related field

Job description

MPI leads a global, engineering-driven manufacturing organization focused on smart automation and robust process control. This role emphasizes designing controls to improve safety, quality, and production efficiency, while leading projects from scope through validation and ongoing support.

The candidate will develop PLC/HMI programs, troubleshoot equipment, and drive continuous improvement across cross-functional teams.