Formula 1 AM Intern: Hands-On Additive Manufacturing

GM Performance Power Units; Concord (NC); On-site; USD 21,000 - 30,000; Full time

Job summary

GM Performance Power Units in Concord, NC seeks an Additive Manufacturing Student Placement for May–December 2027. Onsite, full-time, you will participate in the full AM process, from operations to design, contributing to process development and performance improvements alongside a collaborative AM team.

You will assist in equipment setup, data recording, material handling, and DfAM discussions, with opportunities to learn from engineers and potentially receive university credit depending on

Qualifications

• Current or recent college or technical program students seeking degrees in engineering, technology, or related field (degree not required).
• Ability to work full time, on-site from May through December 2027.
• Experience working in a machine shop and understanding safety protocols.
• Manufacturing background.
• Familiarity with basic documentation practices.
• Strong communication and interpersonal abilities.
• Collaboration: Works effectively with internal teams and external partners.
• Adaptability: Responds effectively to evolving business needs and opportunities.
• Growth mindset.
• Ability to handle multiple projects independently.

Responsibilities

• Contribute to the creation and improvement of standard operating procedures, work instructions, and additional team documentation.
• Assist with installation, setup, and daily operation of AM equipment under supervision.
• Perform basic maintenance, troubleshooting, and simple repairs to support machine uptime.
• Help with calibration activities and record results accurately.
• Carry out part processing and post-processing tasks following work instructions.
• Support consumables management, inventory tracking, and lab organization to maintain a safe workspace.
• Enter basic data into IFS or similar systems for job tracking and equipment status.
• Identify and suggest simple improvements to workflow and efficiency in the production area.
• Assist in preparing CAD models for printing, including orientation, support generation, and slicing.
• Review build simulations and provide feedback on potential issues related to distortion or support removal.
• Contribute ideas for lightweighting and performance improvements using AM design strategies.
• Develop programming code (Python) to automate repetitive and iterative tasks such as parameter development, data presentation and process improvement.
• Execute independent design tasks such as fixture designs, challenge geometry coupon creation, and demonstration articles.
• Other duties as assigned.

Skills

Python programming

Team collaboration

Communication

Problem solving

Education

Engineering or related field (student)

Tools

IFS

CAD software

Job description

GM Performance Power Units in Concord, NC seeks an Additive Manufacturing Student Placement for May–December 2027. Onsite, full-time, you will participate in the full AM process, from operations to design, contributing to process development and performance improvements alongside a collaborative AM team.

You will assist in equipment setup, data recording, material handling, and DfAM discussions, with opportunities to learn from engineers and potentially receive university credit depending on