Electrical Design Engineer - Power Electronics & Thermal

Applied Engineering

Faribault (MN)

On-site

USD 61,000 - 70,000

Full time

14 days+

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Benefits offered by this job

Competitive salary

401K retirement plan

Paid time off and paid holidays

Continuing Education Support

Medical, dental, vision, life, and LTD

Paid overtime

Flexible work schedule

Job summary

Applied Engineering in Faribault, MN is seeking an Electrical Design Engineer - Power Electronics & Thermal Systems to join a team focused on delivering high-quality engineering solutions. You will design, model, and analyze power electronics and thermal systems for new and existing products, applying advanced power conversion theory to optimize performance and efficiency.

The role involves collaboration with suppliers and internal teams, CFD/CFX thermal analysis, and contributing to

Qualifications

Bachelor of Science degree in Electrical Engineering required.
4+ years of electrical engineering experience.
Experience with electrical design, modeling, and documentation.
Knowledge of power conversion theory and high‑power electrical systems.
Experience with power electronics, including IGBT‑based systems and high‑frequency switching architectures.
Experience designing or analyzing high‑frequency busbars, including skin‑effect considerations.
Experience with CFD/CFX analysis for electronics cooling and thermal‑management applications.
Familiarity with sustaining engineering, cost‑reduction initiatives, and ECR processes.
Ability to identify and execute design improvements that support cost, quality, and performance goals.
Strong analytical skills and problem‑solving abilities.
Experience with electrical modeling or simulation tools (CAD, analysis, or circuit modeling platforms) preferred.
Capable of working independently and as a team member.
Strong work ethic and unwavering integrity.
Excellent interpersonal skills and a learning mindset.
Curiosity, problem solving, and analytical thinking.
Effective verbal and written communication.
Desire to work on a variety of projects.

Responsibilities

Drive cost savings, margin improvement, and design enhancements across electrical systems and product lines.
Perform electrical design, modeling, and analysis for new products and existing electrical assemblies.
Apply power conversion theory to optimize system performance, reliability, and efficiency.
Design and analyze power‑electronics systems, including IGBT‑based topologies and high‑frequency switching architectures.
Develop and optimize high‑frequency busbar designs, including skin‑effect considerations, materials selection, and topology improvements.
Support research, development, and engineering initiatives, including concept development and early‑stage electrical design.
Conduct CFD/CFX analysis to evaluate electronics cooling, airflow, and thermal performance.
Design and validate electronics cooling strategies and thermal‑management solutions for high‑power assemblies.
Contribute to sustaining engineering activities such as cost‑reduction projects and engineering change requests.
Participate in continuous improvement efforts that strengthen product quality, reduce variation, and streamline electrical assembly processes.
Collaborate closely with suppliers and internal engineering partners to resolve design challenges and improve manufacturability.