Electrical Design Engineer - Power Electronics & Thermal Systems

Socket.dev; Milwaukee (WI); Hybrid; USD 90,000 - 120,000; Full time

Benefits offered by this job

401K retirement plan

Paid time off

Continuing Education Support

Medical, dental, vision insurance

Paid overtime

Job summary

Applied Engineering in Wisconsin seeks an Electrical Design Engineer specializing in power electronics and thermal systems. You will join a team focused on high‑quality work, skill development, and career growth, with a hybrid schedule and travel to Faribault, MN as needed.

Responsibilities include electrical design, modeling, CFD/CFX cooling analysis, and collaboration with suppliers to improve manufacturability and performance of high‑power assemblies.

Qualifications

• BS in Electrical Engineering is required.
• 4+ years of electrical engineering experience.
• Experience with electrical design, modeling, and documentation.
• Knowledge of power conversion theory and high‑power systems.
• Familiarity with sustained engineering and ECR processes.

Responsibilities

• Drive cost savings, margin improvement, and design enhancements across electrical systems.
• Perform electrical design, modeling, and analysis for new and existing products.
• Apply power conversion theory to optimize performance and reliability.
• Design and analyze power-electronics systems including IGBT topologies.
• Develop high-frequency busbar designs and topology improvements.
• Support R&D and engineering initiatives from concept through early design.
• Conduct CFD/CFX analysis to evaluate cooling and thermal performance.
• Design and validate cooling strategies for high-power assemblies.
• Contribute to sustaining engineering and cost-reduction projects.
• Collaborate with suppliers and internal teams to improve manufacturability.

Skills

Electrical design

Modeling

Power electronics

Thermal management

CFD/CFX analysis

Team collaboration

Problem solving

Education

Bachelor of Science in Electrical Engineering

Tools

CAD

CFD/CFX tools

Job description

Electrical Design Engineer - Power Electronics & Thermal Systems | Wisconsin

JOB SUMMARY

We are seeking a motivated and hardworking individual to join our team in Wisconsin as an Electrical Design Engineer - Power Electronics & Thermal Systems. You will be part of a group of engineers dedicated to high-quality work, value-add solutions, skill development, and career growth. This role follows a hybrid schedule and requires travel to Faribault, MN as needed. Candidates must reside within a 4–5 hour driving distance or near a major airport such as Green Bay or Milwaukee.

Employees working in Wisconsin will enjoy professional growth and community engagement through our regional presence in Minnesota, Wisconsin, North Dakota and South Dakota.

As an Electrical Design Engineer - Power Electronics & Thermal Systems, you will:

• Drive cost savings, margin improvement, and design enhancements across electrical systems and product lines
• Perform electrical design, modeling, and analysis for new products and existing electrical assemblies
• Apply power conversion theory to optimize system performance, reliability, and efficiency
• Design and analyze power-electronics systems, including IGBT-based topologies and high-frequency switching architectures
• Develop and optimize high-frequency busbar designs, including skin‑effect considerations, materials selection, and topology improvements
• Support research, development, and engineering initiatives, including concept development and early‑stage electrical design
• Conduct CFD/CFX analysis to evaluate electronics cooling, airflow, and thermal performance
• Design and validate electronics cooling strategies and thermal‑management solutions for high‑power assemblies
• Contribute to sustaining engineering activities such as cost‑reduction projects and engineering change requests
• Participate in continuous improvement efforts that strengthen product quality, reduce variation, and streamline electrical assembly processes
• Collaborate closely with suppliers and internal engineering partners to resolve design challenges and improve manufacturability
• Work collaboratively with suppliers and Applied partners
• Contribute to projects that impact communities in Northfield, Owatonna, Dundas, Medford, Lakeville, Farmington, Waseca, and Lonsdale, and the greater Wisconsin
• Apply your skills in a dynamic environment that values ownership and innovation

QUALIFICATIONS

• Bachelor of Science degree in Electrical Engineering required
• 4+ years of electrical engineering experience
• Experience with electrical design, modeling, and documentation
• Knowledge of power conversion theory and high‑power electrical systems
• Experience with power electronics, including IGBT‑based systems and high‑frequency switching architectures
• Experience designing or analyzing high‑frequency busbars, including skin‑effect considerations, materials, and topology optimization
• Experience with CFD/CFX analysis for electronics cooling and thermal‑management applications
• Familiarity with sustaining engineering, cost‑reduction initiatives, and ECR processes
• Ability to identify and execute design improvements that support cost, quality, and performance goals
• Strong analytical skills and problem‑solving abilities
• Experience with electrical modeling or simulation tools (CAD, analysis, or circuit modeling platforms) preferred
• Capable of working independently and as a team member
• Strong work ethic and unwavering integrity
• Excellent interpersonal skills and a learning mindset
• Curiosity, problem solving, and analytical thinking
• Effective verbal and written communication
• Desire to work on a variety of projects

ESTIMATED PAY RANGE

Engineer I: $40.45–$46.52/hour

Engineer II: $44.14–$50.76/hour

Engineer III: $47.83–$55.00/hour

Senior Engineer: $51.51–$59.24/hour

Final compensation is based on experience, skills, and alignment with role expectations. Paid overtime may be available.

COMPANY OVERVIEW

Applied Engineering is a 100% employee‑owned engineering consulting company dedicated to providing exceptional talent and service to manufacturers across the Midwest and beyond. We have won numerous awards, including Best Place to Work and Top Place to Intern.

Innovation, problem solving, integrity, and collaboration are a few things you'll experience and represent while working with Applied. If you appreciate a challenge, variety, and a quicker pace, then we would like to get to know you better.

Our unique company culture blends talent, technology, and flexibility. We offer a career trajectory few others can match, with opportunities to take on roles and assignments aligned with your skills and interests.

In addition, we offer a comprehensive compensation and benefits package including:

• Competitive salary
• 401K retirement plan
• Paid time off and paid holidays
• Continuing Education Support
• Medical, dental, vision, life, disability, and other insurance options
• Paid overtime
• Flexible work schedule

ADDITIONAL INFORMATION

Please consider joining Applied's team of talented employees in Wisconsin.

Applicants must be legally authorized to work in the United States. We regret that we do not offer sponsorship.

Applied Engineering is committed to a diverse workforce and is an Equal Opportunity Employer.

Award Winning – Employee Owned – Comprehensive Benefits

Relocation Assistance – Ownership Opportunity – Continuing Education Support

Job ID: 20261077