Controls Engineer – PLC/Automation, Travel Up to 35%

Federal MFG LLC.; Forest (VA); On-site; USD 88,000 - 150,000; Full time

Job summary

ProMach is seeking a Controls Engineer to design, develop and maintain electrical control systems for conveyor systems and automated machines. The role requires hands-on experience with industrial automation and willingness to travel to customer sites for start-ups and service items, with travel estimated up to 35%.

You will design electrical control solutions, create sensor layouts, program PLCs/HMI devices, troubleshoot systems, and collaborate with cross-functional teams to ensure seamless

Qualifications

• BS in Controls or Electrical Engineering preferred.
• 5+ years in a similar role with electrical control systems.
• Experience programming PLCs (Allen‑Bradley) and HMIs.
• Strong knowledge of electrical schematics, wiring diagrams, and panel layouts.

Responsibilities

• Design and develop electrical control systems for conveyor systems and machines.
• Create detailed electrical sensor layouts and generate electrical schematics.
• Program and configure PLCs, HMIs, and other control devices.
• Troubleshoot and resolve issues with existing control systems.
• Collaborate with cross-functional teams for system integration.
• Conduct testing and validation to ensure standards compliance.

Skills

Electrical control design

PLC programming

HMI programming

Electrical schematics

Industrial automation

Problem solving

Education

Bachelor of Science in Controls or Electrical Engineering

Tools

Rockwell Automation

Job description

ProMach is seeking a Controls Engineer to design, develop and maintain electrical control systems for conveyor systems and automated machines. The role requires hands-on experience with industrial automation and willingness to travel to customer sites for start-ups and service items, with travel estimated up to 35%.

You will design electrical control solutions, create sensor layouts, program PLCs/HMI devices, troubleshoot systems, and collaborate with cross-functional teams to ensure seamless