Controls Engineer - Battery Energy Systems (Seneca, SC)

BorgWarner; Seneca (SC); On-site; USD 70,000 - 100,000; Full time

Job summary

BorgWarner in Seneca, SC is seeking a Controls Engineer to design electrical and control systems for manufacturing operations, improve production efficiency, and support robots and automation within the Drivetrain Systems AWDE organization. You will collaborate with engineering managers, draft diagrams, program PLCs, and troubleshoot equipment while ensuring safety standards and quality.

A bachelor’s degree in engineering and 0–2 years experience are preferred.

Qualifications

• Bachelor’s degree in engineering; electrical/computer emphasis preferred.
• 0–2 years experience in controls engineering, programming, robotics.
• Proficient with Siemens PLC & HMI programming and troubleshooting.
• Experience with Kuka robots and Keyence vision systems.
• Familiarity with AutoCAD Electrical design and OSHA/NFPA safety standards.

Responsibilities

• Design electrical and control systems for automation.
• Design diagrams for robot connections and controllers.
• Install, troubleshoot, and repair controls and devices.
• Program plant floor data interfaces and traceability.
• Lead installation support and verify electrical signals.
• Collaborate with other groups and write work instructions.

Skills

Electrical theory

Project management

Troubleshooting

Teamwork

Safety awareness

Education

Bachelor’s Degree in Engineering (Electrical/Computer)

Tools

Siemens PLC & HMI programming

Kuka Robot

AutoCAD (Electrical design)

Keyence Vision systems

Torque screwdriver

Job description

A Controls Engineer performs a vital role in designing and developing systems for manufacturing operations. They may design layout, materials and information flow, or machine placement. Additionally, a Control Engineer can be responsible for increasing production efficiency by evaluating performance and proposing and implementing improvements. The Control Engineer works within the Drivetrain Systems All Wheel Drive Engineering matrixed organization in collaboration with the Engineering Manager.

Key Roles & Responsibilities

To perform this job successfully, an individual must have the ability to be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Standard Duties

Design electrical and control systems for industrial automation systems Designs and drafts diagrams of cable connection for robots, robot end-of-arm tool, robot controller, and other machines. Designs and drafts arrangement of linkage of conductors, relays, and other components of electrical, electronic, hydraulic, pneumatic, and lubrication devices. Install, troubleshoot, and repair controls, instruments, equipment and systems for new commercial, domestic, and industrial uses including electrical/pneumatic issues. Program and configure plant floor data interfaces (traceability) Diagrams logic system for functions such as sequence and timing control. Lead support for vision inspection systems Write work instructions for Controls processes including program, PLCs, automation, etc. Support developing robust Process Control Plan for production. Collaborates with other functional groups to illustrate and describe installation and maintenance details such as where bearings should be lubricated, types of lubrication, and which parts are lubricated automatically and manually. Confers with equipment manufacturers to resolve problems regarding building of controls systems. Reviews schematics with customer's representatives to answer questions during installation of robot systems. Observes gauges during trial run of programmed machine and equipment operation to verify that electrical signals in system conform to specifications. Designs controls for energy conversion or other industrial plant monitoring systems. Troubleshoots electrical equipment, facilities, components, products, and systems for commercial, industrial, and domestic purposes. Leads others in the fabrication of test control apparatus and equipment, and determines methods, procedures, and conditions for testing products. Performs tasks to ensure that manufacturing, construction, installation, and operational testing conform to functional specifications and customer requirements. Perform other duties as assigned.

Knowledge/Skills

Superb computer literacy, including Windows/Microsoft based software applications and AutoCad skills. Results-oriented, with strong organizational and project management skills Must have a proficient understanding of electrical theory and be able to navigate schematics.

Additional Information

Travel is occasionally required, up to 5% of the time.

Safety and Physical Requirements

All employees are responsible for knowing, understanding and complying with the safety policies and procedures. Wear PPE when appropriate in designated campus areas. Lifting shoulder high up to 35 lbs. on occasion.

Key Competencies

• Safety Initiative
• Judgement/Decision Making
• Teamwork/Interpersonal Skills
• Attendance

Education & Experience

• Bachelor’s Degree required, preferably in Engineering and Computer and Electrical Engineering
• 0 - 2 years experience in controls engineering, programming, robotics, etc.
• Intermediate experience in Siemens PLC & HMI programming/troubleshooting
• Kuka Robot experience
• Torque screw drivers
• Experience in Keyence Vision systems
• Experience with AutoCAD (electrical design)
• Familiarity with safety standards for industrial equipment (OSHA, NFPA, etc)
• Knowledge of electrical and mechanical manufacturing processes
• High level of interpersonal skills to work effectively with others.

Our Culture

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world. Our Culture BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration. We believe the health and safety of our employees are a top priority.