Controls Engineer — Automation & Robotics, 1st Shift (ESOP)

Challenge Mfg. Company LLC; Walker, Northern (MI, KY); Hybrid; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Health Savings Account

401k match

ESOP shares

Tuition reimbursement

Referral bonus

Paid time off

Job summary

Challenge Manufacturing is seeking a seasoned engineer to standardize and launch highly automated controls for metal assemblies at our Walker, MI plant. You will program PLCs, HMIs, robots and related equipment, while supporting installation, wiring upgrades and field troubleshooting.

The role emphasizes continuous improvement, cycle-time reduction and quality; requires 5+ years in PLC/HMI work, 2+ years with Rockwell AB platforms, and strong problem-solving abilities.

Qualifications

• Bachelor degree in Mechanical or Electrical Engineering or similar field.
• 2–3 years system integration experience preferred.
• 5+ years with PLC & HMI programming; Rockwell software expertise required.

Responsibilities

• Develop, test and improve machine standards for automated systems.
• Design and program PLC, HMI, robots and related equipment.
• Support installation, troubleshooting and wiring upgrades across the plant.
• Lead continuous improvement to reduce cycle time and improve quality.
• Troubleshoot malfunctioning equipment and assist teams as needed.

Skills

PLC programming

HMI programming

Robotic welding control

Troubleshooting

Problem solving

Teamwork

Communication

Education

Bachelor's degree in Mechanical or Electrical Engineering

Tools

Rockwell Automation

AB CompactLogix

GuardLogix

PanelView Plus

Robotic welding systems

Job description

Challenge Manufacturing is seeking a seasoned engineer to standardize and launch highly automated controls for metal assemblies at our Walker, MI plant. You will program PLCs, HMIs, robots and related equipment, while supporting installation, wiring upgrades and field troubleshooting.

The role emphasizes continuous improvement, cycle-time reduction and quality; requires 5+ years in PLC/HMI work, 2+ years with Rockwell AB platforms, and strong problem-solving abilities.