Controls Engineer

Nationwide Technical Search; Victor (IA); On-site; USD 85,000 - 100,000; Full time

Benefits offered by this job

Onsite

Permanent/Direct Hire

Full Benefits

Relocation Assistance Available

2nd or 3rd Shifts

Job summary

Nationwide Technical Search seeks a Controls Engineer to join our Victor, IA manufacturing team. You will support automated equipment, troubleshoot complex control-system issues, and lead upgrades to minimize downtime.

The ideal candidate brings hands-on experience with Allen-Bradley PLCs, HMI development, and robotics integration. Willingness to work 2nd or 3rd shift on-site with full benefits and relocation assistance is required.

Qualifications

• Bachelor's degree in Electrical/Controls Engineering or equivalent.
• Manufacturing experience with automation systems.
• Proficient in Allen-Bradley PLC programming and HMI development.

Responsibilities

• Design, program, and troubleshoot Allen-Bradley PLCs and HMIs.
• Support robotic systems and automated work cells on the plant floor.
• Diagnose electrical, pneumatic, and hydraulic issues during production shifts.
• Develop SCADA configurations, maintain communications, and write scripts to improve usability.
• Lead plant-wide equipment upgrades and software migrations.
• Design mounting brackets and fixtures using CAD; assist with fabrication.
• Back up control logic and safety parameters; mentor technicians.

Skills

PLC programming

HMI development

Robotics systems

Electrical diagnostics

CAD reading

Education

Bachelor's degree in Electrical Engineering or Controls Engineering

Tools

Studio 5000

RSLogix 5000

SLC 500

FactoryTalk View

SCADA software

CAD tools

Job description

Controls Engineer,2nd or 3rd Shifts
Victor, IA

• Onsite
• Permanent/Direct Hire
• Full Benefits
• Relocation Assistance Available
• 2nd or 3rd Shifts
• $85,000-100,000

Position Overview

We are seeking an experienced Controls Engineer to join our manufacturing team. This role is responsible for supporting automated manufacturing equipment, troubleshooting complex electrical and control system issues, optimizing automation performance, and leading control-related project upgrades to minimize production downtime.

Key Responsibilities

• Design, program, and troubleshoot Allen-Bradley PLCs (Studio 5000, RSLogix 5000, SLC 500) and HMI interfaces.
• Support, program, and optimize industrial robotic systems and automated work cells on the plant floor.
• Diagnose and resolve electrical, pneumatic, and hydraulic equipment failures during production shifts.
• Develop custom HMI/SCADA configurations, maintain data communications (OPC, IGS), and write system scripts to improve machine interface usability.
• Manage plant-wide equipment upgrades, electrical wiring installations, and software migration projects.
• Design custom mounting brackets, sensor fixtures, and hardware solutions using CAD and rapid prototyping tools.
• Perform regular backup maintenance of control logic, safety parameters, and HMI programs.
• Train and mentor maintenance technicians and plant personnel on proper equipment repair and troubleshooting procedures.

Qualifications & Requirements

• Bachelor's degree in Electrical Engineering, Controls Engineering, Automation, or an equivalent combination of technical education and hands-on experience.
• Proven experience in a manufacturing or industrial environment working with automation systems.
• Strong proficiency in PLC programming (Allen-Bradley) and HMI development (FactoryTalk View, SCADA software).
• Hands-on experience with industrial robotics (e.g., ABB, Panasonic) including motion adjustments and sensor integration.
• Proficient in reading and modifying electrical, schematic, and CAD blueprints.
• Expertise in electrical diagnostics, variable frequency drives (VFDs), sensors, and industrial communications networks.
• Willingness to work 2nd shift and provide technical support during production escalations.
• Strong mechanical aptitude with experience in hydraulics, pneumatics, and fabrication techniques.