Continuous Improvement Engineer — Lean Manufacturing Excellence

Oldcastle BuildingEnvelope; York (York County); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

Competitive benefits

PTO & holidays

Bonus potential and pay-for‑performace

Training programs

Job summary

Oldcastle BuildingEnvelope is seeking a Continuous Improvement Engineer to join the Operational Excellence team. You will stabilize and advance manufacturing processes by designing, implementing, and sustaining systems that improve cost, quality, and delivery.

Working with Lean, Six Sigma, GMP, you will embed Toyota Production System principles toward sustainable improvements across operations.

Qualifications

• Bachelor's degree in a technical discipline.
• Lean Six Sigma Green/Black Belt or CQE/CMfgE preferred.
• Experience with structured quality and operating systems.

Responsibilities

• Lead value stream mapping and Kaizen events to drive cost, quality, and delivery improvements.
• Develop standardized processes and documentation (Standard Work, PFD, PFMEA, Control Plans).
• Apply problem‑solving methods (A3, 5-Why, fishbone) to root causes and countermeasures.
• Support NPI process readiness and manufacturing capability validation.
• Design testing plans, gauge studies, and statistical analyses to ensure quality.
• Use data to monitor performance and sustain gains across systems.
• Develop training systems and documentation to build workforce capability.
• Support capital investments with AFE documentation and justifications.
• Conduct operational audits and drive follow-up actions.
• Incorporate VOC into improvement initiatives to align with customer value.

Skills

Lean manufacturing

Value stream mapping

A3 problem solving

Data-driven decisions

Cross-functional collaboration

GMP knowledge

Education

Bachelor's degree in Industrial/Manufacturing Engineering or related field

Tools

PFDs (Process Flow Diagrams)

PFMEA

Control Plans

Job Element Sheets

Job description

Oldcastle BuildingEnvelope is seeking a Continuous Improvement Engineer to join the Operational Excellence team. You will stabilize and advance manufacturing processes by designing, implementing, and sustaining systems that improve cost, quality, and delivery.

Working with Lean, Six Sigma, GMP, you will embed Toyota Production System principles toward sustainable improvements across operations.