Lean Six Sigma Continuous Improvement Engineer

Oldcastle BuildingEnvelope; York (York County); On-site; USD 85,000 - 115,000; Full time

Job summary

Oldcastle BuildingEnvelope is seeking a Continuous Improvement Engineer to stabilize and advance manufacturing processes across our operations. You will partner cross-functionally to design, implement, and sustain operating systems that improve cost, quality, and delivery performance.

Using Lean, Six Sigma, and GMP, you will standardize processes, enhance value streams, and apply Toyota Production System principles to drive sustained improvements while aligning with customer expectations and

Qualifications

• Bachelor's degree in Industrial/Manufacturing Engineering or related field.
• Lean Six Sigma certification preferred (Green/Black Belt).
• Experience in building and sustaining standardized processes using GMP.
• Experience with Toyota Production System concepts is a plus.
• Excellent problem-solving and cross-functional collaboration.

Responsibilities

• Lead value stream mapping and Kaizen events to drive cost, quality, and delivery improvements.
• Develop standardized processes and documentation including Standard Work, PFD, PFMEA, and Control Plans.
• Apply A3, 5-Why, and other analyses to diagnose root causes and implement countermeasures.
• Support New Product Introduction by ensuring process readiness and validation.
• Design testing plans and perform gauge studies and statistical analyses.
• Monitor performance with data-driven metrics and sustain gains.
• Develop training programs and documentation to build workforce capability.
• Assist capital projects with AFE documentation.
• Conduct operational audits and drive corrective actions.
• Incorporate voice of the customer into improvement initiatives.

Skills

Lean Six Sigma

Value stream mapping

Kaizen events

A3 problem solving

5-Why analysis

Statistical analysis

GMP understanding

Education

Bachelor's degree in Industrial/Manufacturing Engineering

Tools

PFMEA

Control Plans

Process Flow Diagrams (PFD)

Job Element Sheets

Gauge studies

Quality systems (ISO/ASQ)

Job description

Oldcastle BuildingEnvelope is seeking a Continuous Improvement Engineer to stabilize and advance manufacturing processes across our operations. You will partner cross-functionally to design, implement, and sustain operating systems that improve cost, quality, and delivery performance.

Using Lean, Six Sigma, and GMP, you will standardize processes, enhance value streams, and apply Toyota Production System principles to drive sustained improvements while aligning with customer expectations and