Assembler I

Elbit Systems of America, LLC; Talladega, Northern (AL, KY); Hybrid; USD 40,000 - 60,000; Full time

Job summary

Elbit Systems of America, LLC in Talladega, AL is seeking a skilled assembler to build, repair, rework, and align mechanical and electromechanical assemblies and subassemblies with tight tolerances. The role requires reading assembly methods, blueprints, and instructions, using gauges and test equipment to ensure accuracy.

Teamwork and logs are essential. A minimum of 6–12 months of related experience and a high school diploma are required; soldering certification may be preferred.

Qualifications

• Requires reading blueprints/assembly diagrams and schematics.
• Experience with precision mechanical/electrical assemblies.
• Soldering in confined spaces and handling sensitive components.

Responsibilities

• Build, repair, rework, and align complex assemblies with tight tolerances.
• Identify and correct form/fit/function issues in assemblies.
• Use gauges and metrology tools to check alignment and fit.
• Fabricate and rework electrical harnesses and subassemblies.
• Maintain logs and participate in continuous improvement initiatives.

Skills

Mechanical assembly

Electrical wiring

Soldering

Tolerance analysis

Education

High school diploma or equivalent

Tools

Micrometers

Calipers

Test equipment

Job description

Job Summary:

Performs a wide variety of complex operations required to build, repair, rework, and align mechanical and electromechanical components, subassemblies, and final assemblies. Works from assembly method books, sketches, blueprints, and verbal and written instructions. Critical tolerance requirements (such as torque, backlash, tension end‑play, etc.) must conform to commercial, customer, and/or UL specifications. Performs a variety of operations involving the assembly and/or rework of complex wiring harnesses, PC boards, sub-assemblies, and final assemblies. Typical duties could include, but would not be limited to, those listed below.

Responsibilities and Tasks:

• Build, repair, rework, and align complex assemblies, such as multiple gear trains, chassis, and unit alignments that require constant monitoring and maintenance of critical tolerances. Will disassemble, troubleshoot, and repair sub-assemblies to achieve proper alignment and calibration
• Distinguish, identify, and correct problems of form, fit, or function in assemblies by using specialized techniques and knowledge acquired through a high degree of exposure in building assemblies requiring close physical tolerances.
• Multi-step fixturing may be used to achieve proper drilling or alignment requirements. The setup and use of this equipment is of a repetitive and complex nature that demands constant attention to ensure accuracy.
• Use gauges, micrometers, test equipment, and other measuring tools to check, adjust, calibrate, and align the angles and fit of assemblies.
• Build, modify, or rework complex electrical assemblies, subassemblies, harnesses, or final assemblies.
• Perform difficult touch-up and soldering techniques such as: soldering in small spaces or where the location of the component causes difficulty, soldering on a highly populated assembly where errors could cause extensive rework, soldering fine wires or temperature-sensitive and/or micro‑electronic components.
• Maintain accurate logs and records.
• Exhibit initiative and commitment to continuous improvement.
• Willingness to participate in a team environment.
• Must be able to perform all subordinate tasks required to accomplish the above duties and perform other related duties as required.

Education:

• Requires a high school education or equivalent in order to read, write, and interpret blueprints and electrical assembly diagrams, as well as basic mechanical skills to maintain equipment.
• May require satisfactory completion of soldering school and certification of calibration procedures to ensure customer specifications.
• Requires a minimum of 6-12 months of related experience in order to qualify.

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