Additive Manufacturing Engineer — Aerospace, DfAM & Certification

iRocket; Hauppauge (NY); Presencial; USD 90.000 - 130.000; Jornada completa

Ventajas ofrecidas por este puesto de trabajo

Health Care Plan

Retirement Plan

Life Insurance

Paid Time Off

Family Leave

Disability

Wellness Resources

Descripción de la vacante

iRocket, a leader in reusable launch systems, seeks an Additive Manufacturing Engineer to lead design, process development, and qualification of metal AM rocket hardware. You will develop, qualify, and produce AM parts for propulsion, structures, and subsystems, while optimizing designs via DfAM, thermal‑mechanical analysis, and post‑processing workflows.

Collaborate across materials, structures, manufacturing, and design teams to cut cost and lead time, set process controls, and drive

Formación

• Bachelor's degree in Materials, Mechanical, or Aerospace Engineering.
• 2+ years of experience in metal additive manufacturing, preferably in aerospace, defense, or complex systems manufacturing.
• Experience with DfAM, CAD/CAE, thermal/structural analysis, post‑processing, inspection, and qualification workflows.
• Familiarity with powder‑bed fusion, directed‑energy deposition, hot isostatic pressing (HIP), heat treatments, and AM part certification.
• Excellent teamwork, documentation, and process‑improvement mindset.

Responsabilidades

• Develop, qualify, and produce additive‑manufactured (AM) metal parts for propulsion, structures, and subsystems
• Optimize AM designs: design for additive manufacturing (DfAM), thermal‑mechanical analysis, post‑process workflows, non‑destructive inspection, and certification
• Collaborate with materials, structures, manufacturing, and design teams to reduce cost, lead time, and improve performance
• Set process controls, parameter development, build‑book documentation, qualification plans, and manufacturing readiness
• Drive iterative improvements, material science evaluations, cost‑down strategies, and supply‑chain integration

Conocimientos

DfAM

Team collaboration

Documentation

Process improvement

Metal AM

Educación

Bachelor's degree in Materials, Mechanical, or Aerospace Engineering

Herramientas

CAD/CAE

Descripción del empleo

iRocket, a leader in reusable launch systems, seeks an Additive Manufacturing Engineer to lead design, process development, and qualification of metal AM rocket hardware. You will develop, qualify, and produce AM parts for propulsion, structures, and subsystems, while optimizing designs via DfAM, thermal‑mechanical analysis, and post‑processing workflows.

Collaborate across materials, structures, manufacturing, and design teams to cut cost and lead time, set process controls, and drive