Omya is a leading global producer of industrial minerals – mainly fillers and pigments derived from calcium carbonate and dolomite – and a worldwide distributor of specialty chemicals. We seek for a Production and Maintenance Expert (Senior) for our Gebze Plant (Kocaeli) and the ideal candidate is expected to have the following qualifications and skills:
- Bachelor’s degree (Preferably, electrical or mechanical engineering)
- Minimum 7 years of experience in a production-based organization as Production and Maintenance
- Strong interpersonal and communication skills
- SAP knowledge
- Good team member
- Analytical thinking, result and quality-oriented approach
- Fluency in English both written and verbal
- Planning, supervising and controlling of operations in the plant to ensure continuity of production without any interruptions and also considering health & safety, quality and financial issues.
- Supervising workers, production/ maintenance technicians and all contractors on site
- Preferably automation experience (PLC/SCADA)
- Preferably experience in electrical and electronic maintenance.
Responsibilities:
Maintenance and Production
- Responsibility of all maintenance activities including planning, monitoring and controlling
- Planning weekly/monthly and annual maintenance programs according to group plan and conducting planned maintenance activities.
- Planning weekly and monthly production programs according to customer demands and conducting process improvement activities.
- Workshop management
- Spare part management and reporting
- Preparing the purchase plan of needed spares
- Supporting the budget plan of plant.
- An active player in plant projects.
- Conducting risk analysis for critical failures.
- Organizing maintenance activities with production.
- Closely follow -up plant requirements for production/maintenance activities.
- Taking actions and making root cause analysis for the breakdowns and repeating defects.
- Maintaining lean manufacturing activities like 5S.
- Collaborating work with production team for managing preventive, predictive and corrective maintenance activities in production lines to provide continuous and high performance production.
- Leading teams for continuous improvement by acting in close cooperation both supervisors and blue collar employees for operations.
- Tracing performance on production level and explore opportunities with necessary analysis for further improvement projects
Project
- Managing projects according to the contractual and technical guidelines
- Planning and executing the projects within defined time, quality and budget constraints
- Follow commissioning and start-up stages
- Develop continuous improvement projects to eliminate losses and to increase machine efficiencies
Environmental Health & Safety Responsibilities
- Responsibility for documentation concerning maintenance
- Supervising to plant maintenance to be in line given specification
- Planning of training for manpower, implementation and documentation
- Waste inventory and arrangement of disposal
- Lead to Health and Safety Management System in the plant
Planning
- Production lead time planning with supply chain team
- Planning of auxiliary materials for needed production