Key Responsibilities
- Implement QA QC activities including surveillance of subcontractor and sub-supplier works in accordance with approved ITPs procedures method statements quality plans and other control documents
- Prepare complete and sign applicable records for quality surveillance inspections and testing
- Conduct surveillance inspections to verify compliance with approved processes procedures specifications and project requirements
- Perform material receiving inspections to verify compliance with approved MTCs project specifications purchase orders and material traceability requirements
- Conduct and witness Welding Procedure Qualification Tests WPQT PQR and Welder Qualification Tests WQT in accordance with client specifications and applicable international standards
- Verify that welding activities are performed by qualified welders using approved WPSs and qualified welding consumables
- Conduct fit-up joint preparation preheating welding parameter and visual inspections before during and after welding
- Review and verify welding records weld maps material traceability consumable control records PWHT records and weld repair history
- Coordinate and witness Non-Destructive Examination NDE activities including o Radiographic Testing RT o Ultrasonic Testing UT o Magnetic Particle Testing MT o Liquid Penetrant Testing PT o Hardness Testing Ensure NDE activities are performed in accordance with approved procedures project specifications and applicable standards
- Witness flange management activities and piping pipeline hydrostatic and pneumatic pressure testing
- Review welding and inspection reports and ensure all quality records are complete accurate and maintained as per project requirements
- Coordinate inspection activities with construction engineering subcontractors third-party inspectors and client representatives to ensure timely inspection testing and approval
- Verify that all measuring and inspection equipment is properly calibrated and used within its validity period
- Ensure full compliance with approved ITPs Method Statements Quality Plans project specifications and client quality requirements
- Monitor and support the timely closure of Non-Conformance Reports NCRs and verify implementation of appropriate corrective actions
- Issue Inspection Release Notes IRNs for accepted products works and sign or verify applicable test packs and QC dossiers
- Participate in quality audits toolbox talks lessons learned Right First Time RFT initiatives and continual improvement programs
- Maintain accurate inspection documentation and prepare daily weekly and monthly quality reports as required
- Promote a strong quality culture while ensuring compliance with HSE requirements and safe working practices during all inspection activities
Experience
8 10 years of progressive experience as a QC Welding/Piping Inspector.Minimum 8 years of relevant experience in the petrochemical industry, with strong exposure to welding and piping inspection activities.Previous SABIC project experience is highly preferred/required.Bachelor's degree in Mechanical Engineering or a related engineering discipline.Valid and recognized welding inspection certification such as: o CSWIP 3.1 / equivalent o AWS CWI o Or another internationally recognized equivalent certification.Strong knowledge of welding, piping, NDE, pressure testing, material traceability, and quality control requirements.Good knowledge of applicable international codes, standards, project specifications, and client requirementsExperience in reviewing and implementing ITPs, WPS/PQR, welder qualifications, inspection procedures, and quality documentation.Strong communication and coordination skills with construction teams, subcontractors, third-party inspectors, and client representatives.
Key Technical Competencies
- Welding Inspection & Surveillance
- Piping Inspection
- Material Inspection & Traceability
- WPS/PQR & Welder Qualification
- Fit-Up & Visual Inspection
- NDE Coordination & Witnessing
- PWHT Inspection
- Hydrostatic & Pneumatic Testing
- Flange Management
- Weld Mapping & Documentation
- NCR Management & Close-Out
- Test Pack / QC Dossier Review
- ITP & Method Statement Compliance
- Quality Reporting & Documentation
- HSE Compliance
Preferred Industry Background
- Petrochemical plants
- Oil & Gas projects
- Refineries
- SABIC projects/facilities