Problem Solving Expert

Borgwarner Emissions Systems Spain SL; Poland; On-site; PLN 180,000 - 260,000; Full time

Benefits offered by this job

Private medical care for employee and

Multisport card

Holiday assistance

Education financing (Master's/ Postgrd

UNIQA insurance

Job summary

BorgWarner Emissions Systems Spain SL is seeking an experienced Problem Solving Expert to drive strategic improvement initiatives across our manufacturing operations. You will lead complex problem-solving activities, improve product quality and operational performance, and deploy world-class Continuous Improvement methodologies across the organization.

You will mentor cross-functional teams, facilitate Root Cause Analysis workshops, and deliver training in Six Sigma, Lean, DFSS, Shainin Red X,

Qualifications

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Electronics Engineering, Project Management, or a related field.
• Master's degree preferred.
• Shainin Red X Master certification.

Responsibilities

• Lead complex problem-solving activities addressing customer complaints, warranty concerns, chronic manufacturing issues, and product quality challenges.
• Facilitate Root Cause Analysis workshops and implement effective corrective and preventive actions.
• Develop and deploy Continuous Improvement and Operational Excellence strategies aligned with business objectives.
• Lead high-impact projects focused on quality improvement, cost reduction, productivity enhancement, process optimization, and waste elimination.
• Partner with Quality, Engineering, Operations, and Supply Chain teams to identify improvement opportunities and close capability gaps.
• Coach and mentor leaders, engineers, and project teams in advanced problem-solving methodologies.
• Deliver training and certification programs in Six Sigma, Lean Manufacturing, DFSS, Shainin Red X, A3 Problem Solving, Robust Engineering, and Core Quality Tools.
• Establish, monitor, and report KPIs, project outcomes, savings, and operational performance metrics.
• Drive a culture of Continuous Improvement, Operational Excellence, and structured problem solving throughout the organization.
• Act as a subject matter expert for process improvement, quality excellence, and problem-solving methodologies across the region.

Skills

Six Sigma

Lean Manufacturing

Shainin Red X

Root Cause Analysis

A3 Problem Solving

DOE

MSA

SPC

Control Plans

Quality Management

Project Management

Change Management

Leadership

Coaching

Stakeholder Management

Communication

Data-Driven Decision Making

Results Orientation

Education

Bachelor's degree

Master's degree

Job description

We are seeking an experienced Problem Solving Expert (Continuous Improvement & Operational Excellence) to drive strategic improvement initiatives across our manufacturing operations. In this role, you will lead complex problem-solving activities, improve product quality and operational performance, develop organizational capabilities, and support business growth through the deployment of world-class Continuous Improvement methodologies, including Six Sigma, Lean Manufacturing, Shainin Red X, and Root Cause Analysis.

Requirements

Education & Certifications

Bachelor's degree in Mechanical Engineering, Industrial Engineering, Electronics Engineering, Project Management, or a related field.

Master's degree preferred.

Shainin Red X Master certification.

Experience

Minimum 10 years of experience in manufacturing, operational excellence, quality, or continuous improvement environments.

Proven success leading enterprise-wide Continuous Improvement and Operational Excellence programs.

Experience managing and coaching cross-functional and international teams.

Strong track record of delivering measurable results through process optimization, quality improvement, cost reduction, and waste elimination.

Technical Expertise

Strong knowledge and practical experience in:

• Six Sigma (DMAIC, DFSS)
• Lean Manufacturing
• Shainin Red X Methodology
• Root Cause Analysis (RCA)
• A3 Problem Solving
• Design of Experiments (DOE)
• Measurement System Analysis (MSA)
• Statistical Process Control (SPC)
• Control Plans and Control Charts
• Quality Management Systems
• Project and Change Management
• Strategic Thinking and Decision Making
• Leadership and Change Management
• Coaching and Mentoring
• Stakeholder Management
• Advanced Problem Solving
• Communication and Facilitation Skills
• Results Orientation
• Data-Driven Decision Making

Scope of Responsibilities

Lead complex problem-solving activities addressing customer complaints, warranty concerns, chronic manufacturing issues, and product quality challenges.

Facilitate Root Cause Analysis workshops and implement effective corrective and preventive actions.

Develop and deploy Continuous Improvement and Operational Excellence strategies aligned with business objectives.

Lead high-impact projects focused on quality improvement, cost reduction, productivity enhancement, process optimization, and waste elimination.

Partner with Quality, Engineering, Operations, and Supply Chain teams to identify improvement opportunities and close capability gaps.

Coach and mentor leaders, engineers, and project teams in advanced problem-solving methodologies.

Deliver training and certification programs in Six Sigma, Lean Manufacturing, DFSS, Shainin Red X, A3 Problem Solving, Robust Engineering, and Core Quality Tools.

Establish, monitor, and report KPIs, project outcomes, savings, and operational performance metrics.

Drive a culture of Continuous Improvement, Operational Excellence, and structured problem solving throughout the organization.

Act as a subject matter expert for process improvement, quality excellence, and problem-solving methodologies across the region.

What we offer:

Work in a modern, robotic machine park

Possibility to develop and participation in trainings

Private Medicover medical care for the employee and his family

Co-financing for the sport card Multisport

Co-financing for holidays

Possibility to finance further education (Master's, postgraduate)

Possibility to join to the UNIQA insurance

BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.