Problem Solving Expert

BorgWarner; Błonie; On-site; PLN 120,000 - 180,000; Full time

Benefits offered by this job

Robotic machine park

Private medical care for employee and/

Job summary

BorgWarner seeks an experienced Problem Solving Expert to drive continuous improvement and operational excellence across our manufacturing operations. You will lead strategic problem solving, advance quality and performance, and deploy Six Sigma, Lean Manufacturing, Shainin Red X, and Root Cause Analysis.

You will coach cross-functional and international teams, deliver measurable savings, and build organizational capability through structured problem solving and training programs.

Qualifications

• Bachelor's degree in Mechanical, Industrial, Electronics Engineering, or related field.
• Master's degree preferred.
• Six Sigma Master Black Belt certification.
• Shainin Red X Master certification.

Responsibilities

• Lead complex problem-solving addressing customer complaints and quality issues.
• Facilitate RCA workshops and implement corrective actions.
• Develop and deploy CI/OE strategies aligned with business goals.
• Lead high-impact projects focused on quality, cost reduction, and waste elimination.
• Partner with Quality, Engineering, Operations and Supply Chain to identify opportunities.
• Coach leaders and teams in advanced problem-solving methods.
• Deliver training and certification in Six Sigma, Lean, DFSS, Shainin Red X, A3, and QC tools.
• Establish and report KPIs, savings, and performance metrics.

Skills

Six Sigma

Lean Manufacturing

Shainin Red X

Root Cause Analysis

A3 Problem Solving

DOE

MSA

SPC

Quality Management

Project Management

Education

Bachelor's degree in Engineering

Master's degree

Six Sigma Master Black Belt

Shainin Red X Master

Job description

Job Purpose

We are seeking an experienced Problem Solving Expert (Continuous Improvement & Operational Excellence) to drive strategic improvement initiatives across our manufacturing operations. In this role, you will lead complex problem-solving activities, improve product quality and operational performance, develop organizational capabilities, and support business growth through the deployment of world-class Continuous Improvement methodologies, including Six Sigma, Lean Manufacturing, Shainin Red X, and Root Cause Analysis.

Education & Certifications

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, Electronics Engineering, Project Management, or a related field.
• Master's degree preferred.
• Six Sigma Master Black Belt certification.
• Shainin Red X Master certification.

Experience

• Minimum 10 years of experience in manufacturing, operational excellence, quality, or continuous improvement environments.
• Proven success leading enterprise-wide Continuous Improvement and Operational Excellence programs.
• Experience managing and coaching cross-functional and international teams.
• Strong track record of delivering measurable results through process optimization, quality improvement, cost reduction, and waste elimination.

Technical Expertise

• Strong knowledge and practical experience in: Six Sigma (DMAIC, DFSS) Lean Manufacturing Shainin Red X Methodology Root Cause Analysis (RCA) A3 Problem Solving Robust Engineering Design of Experiments (DOE) Measurement System Analysis (MSA) Statistical Process Control (SPC) Control Plans and Control Charts Quality Management Systems Project and Change Management

Key Competencies

• Strategic Thinking and Decision Making
• Leadership and Change Management
• Coaching and Mentoring
• Stakeholder Management
• Advanced Problem Solving
• Communication and Facilitation Skills
• Results Orientation
• Data-Driven Decision Making

Scope of Responsibilities

• Lead complex problem-solving activities addressing customer complaints, warranty concerns, chronic manufacturing issues, and product quality challenges.
• Facilitate Root Cause Analysis workshops and implement effective corrective and preventive actions.
• Develop and deploy Continuous Improvement and Operational Excellence strategies aligned with business objectives.
• Lead high-impact projects focused on quality improvement, cost reduction, productivity enhancement, process optimization, and waste elimination.
• Partner with Quality, Engineering, Operations, and Supply Chain teams to identify improvement opportunities and close capability gaps.
• Coach and mentor leaders, engineers, and project teams in advanced problem-solving methodologies.
• Deliver training and certification programs in Six Sigma, Lean Manufacturing, DFSS, Shainin Red X, A3 Problem Solving, Robust Engineering, and Core Quality Tools.
• Establish, monitor, and report KPIs, project outcomes, savings, and operational performance metrics.
• Drive a culture of Continuous Improvement, Operational Excellence, and structured problem solving throughout the organization.
• Act as a subject matter expert for process improvement, quality excellence, and problem-solving methodologies across the region.

What we offer

• Work in a modern, robotic machine park
• Possibility to develop and participation in trainings
• Free of charge transport from Warsaw (Rondo Daszyńskiego, Ciepłownia Wola)
• Private Medicover medical care for the employee and his family
• Co-financing for the sport card
• Multisport
• Co-financing for holidays
• Possibility to finance further education (Master's, postgraduate)
• Possibility to join to the UNIQA insurance

About BorgWarner

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions.

We are a company of innovators and independent thinkers that brings together talented employees, meaningful work and amazing technology in a unique environment.

At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.

Our Culture

BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration.

We believe the health and safety of our employees are a top priority.