Technician Trainee, Engineering, Dahanu, ACG Capsules

ACG World; Hinoba-an; On-site; PHP 350,000 - 550,000; Full time

Job summary

ACG World is seeking a maintenance professional to lead mechanical maintenance activities for process and utility equipment, ensuring high uptime and energy-efficient operations across the facility.

The role requires executing improvement projects, adhering to safety and cGMP guidelines, and supporting capacity expansion and ECR goals. The incumbent will maintain logs, assist in SOP development, and coordinate with engineering teams to sustain plant performance.

Responsibilities

• Execute energy saving and other improvement projects as per the plan to support departmental goals.
• Ensure zero breakdown on account of mechanical failures and minimize downtime.
• Carry out preventive maintenance for process and utility equipment and update logs.
• Maintain cGMP standards on the shopfloor and support SOP documentation.
• Support Engineering and other functions in capacity expansion and ECR objectives.
• Submit daily and weekly equipment monitoring and PM compliance reports.

Job description

Select how often (in days) to receive an alert:

• Carry out mechanical maintenance as per schedule of utility equipment (water system, HVAC system, vacuum pump, air compressor, hot water generator/boiler, Kathabar, pumps, cooling tower etc.), mucilage preparation equipment, HCM mechanical equipment, ATS equipment to deliver quality standard by desired efficiency, seamless operation and up-time
• Primary responsibilities

Functional

Core

Execute energy saving and other improvement projects as per the plan to support departmental goal

1. Ensure zero breakdown on account of mechanical failures

• Ensure minimum downtime on Process equipment (HCM, mucilage preparation, ATS), utility equipment (water system, HVAC system, vacuum pump, air compressor, hot water generator/boiler, Kathabar, pumps, cooling tower etc.) , HCM w.r.t. mechanicals to upkeep Process equipment / HCM by coordinating with Shift in-charge of departments
• Adhere to safety guidelines
• Conduct condition-based maintenance along with the mechanical and electrical works during machine shut down period
• Implement action plan for mitigating the problems of system /machine after analysis from logbooks/other functional team
• Update documentation related to maintenance and machine history cards
• Carryout machine routine health checks as per checklist for continuous operations of all HCMs and Utility equipment’s as per schedule.
• Carry out predictive / preventive maintenance by utilizing equipment / machine downtime
• Ensure availability of critical spares in ready to use condition to maintain plant up-time .
• Support other functions in execution of their departmental online improvement projects,
• Maintain cGMP standards in shopfloor
• Support reporting supervisor/Lead for preparation document related SOP, logbooks and formats
• Support Engineering team to achieve budgeted ECR

2. Execute capacity expansion and other improvement projects in the facility

• Support other functions in execution of their departmental projects
• Implement various energy saving projects to achieve budgeted ECR
• Support team to achieve cost control targets for repair and maintenance
• Support to implement the action plan for capacity improvement projects

Internal Process

• Submit daily & weekly monitoring report equipment log book and PM compliance data to supervisor/Lead
• Report any abnormality observed in equipment performance to Supervisor/ Lead for corrective actions
• Support Engineering team for statutory, customer audits and legal compliances
• Key Result Areas
• ECR Reduction
• Reduction in Downtime
• Cost control wrt to stores spares and R&M