Plant Equipment Reliability & Asset Management
- Ensure availability, reliability, and performance of manufacturing equipment and utilities.
- Develop and implement preventive, predictive, and condition-based maintenance programs.
- Monitor and analyze equipment performance, breakdown trends, and downtime losses.
- Lead root cause investigations for major equipment failures and recurring issues.
- Implement corrective and preventive actions to improve machine reliability.
- Establish critical spare parts management and equipment lifecycle plans.
- Support TPM (Total Productive Maintenance) initiatives to maximize equipment effectiveness.
Utilities & Facility Management
- Manage plant utility systems including:
- Compressors
- Plastic Extrusion Machine and its assembly
- Chiller
- Granulator Machine
- Cable Cutting Machine
- Polishing Machines
- Cooling systems
- Electrical distribution systems
- Water systems
- Fire protection systems
- HVAC systems
- Forklift
- Monitor utility consumption and drive energy-efficiency initiatives.
- Ensure adequate capacity of utilities to support current operations and future expansion.
- Coordinate maintenance and inspection activities for facility infrastructure.
- Support sustainability and environmental improvement programs.
Capital Projects & Plant Expansion
- Prepare feasibility studies and business justifications for capital investments.
- Lead engineering projects from concept through implementation.
- Develop project plans, budgets, schedules, and resource requirements.
- Manage installation, commissioning, qualification, and acceptance of new equipment.
- Coordinate with suppliers, contractors, and internal stakeholders during project execution.
- Support new production lines, capacity expansion initiatives, and product transfer projects.
- Ensure successful project completion within approved budget and timeline.
Manufacturing Process Support
- Provide engineering support to manufacturing operations.
- Collaborate with Production and Quality teams to improve productivity, yield, and process capability.
- Participate in troubleshooting production issues and process optimization activities.
- Support process validation and qualification activities.
- Identify opportunities for automation and digitalisation.
- Assist in reducing waste, scrap, rework, and production losses.
Continuous Improvement & Operational Excellence
- Monitor and report key engineering and maintenance performance indicators.
Health, Safety & Environmental Compliance
- Ensure engineering activities comply with company EHS requirements.
- Ensure compliance with electrical, mechanical, and facility safety standards.
Quality & Management System Compliance
- Support compliance with ISO 9001, ISO 45001, and other applicable management system requirements.
- Ensure engineering documentation remains accurate and audit-ready.
- Participate in internal, customer, supplier, and certification audits.
- Support closure of engineering-related corrective and preventive actions (CAPA).
- Maintain technical drawings, equipment documentation, maintenance records, and engineering standards.
QUALIFICATION:
Education
- Bachelor's Degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, Mechatronics Engineering, or related discipline.
- Professional Engineer (PRC Licensed Engineer) required.
Experience
- Minimum 3-5 years of experience in plant engineering, maintenance engineering, manufacturing engineering, or facility management.
- Experience in cable manufacturing, extrusion, plastics, metal, automotive, electronics, or related industries preferred.
- Experience managing utilities, facility systems, and capital projects.
- Proven experience in equipment reliability and maintenance improvement programs.
Technical Skills
- Strong knowledge of mechanical, electrical, and utility systems.
- Experience with SAP PM or similar maintenance management systems.
- Knowledge of preventive and predictive maintenance methodologies.
- Strong understanding of OEE, TPM, Reliability Engineering, and Asset Management principles.
- Proficiency in problem-solving methodologies:
- RCA
- 5 Why Analysis
- Fishbone Analysis
- FMEA
- CAPA
- Ability to interpret engineering drawings and technical specifications.
- Project management and budget control experience.
Competencies
- Strong leadership and project management skills.
- Excellent analytical and troubleshooting capability.
- Strong communication and stakeholder management skills.
- Results-oriented with a continuous improvement mindset.
- Strong planning and organizational skills.
- Ability to lead cross-functional teams and manage multiple priorities.
- Hands-on approach with strong shopfloor engagement and technical presence.