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Private Advertiser seeks an experienced Industrial/Lean Engineer to lead line balancing, process optimization, and continuous improvement initiatives on the shop floor in Bulacan.
You will perform work measurement, time studies, plant layout design, and implement 5S/Kaizen to reduce waste and improve overall equipment effectiveness (OEE).
Responsibilities include developing production schedules, monitoring processes, and ensuring safe, efficient material flow.
Bottleneck Analysis: Identifying constraints along the production line that slow down overall output and redistributing work tasks to balance assembly line workflow.
Standard Time Calculation: Conducting Time and Motion studies (using stopwatches or video analysis) to determine how long specific tasks should take under standard operating conditions.
Standard Operating Procedures (SOPs): Establishing step-by-step visual work instructions for operators to ensure consistent quality and repeatable methods across shifts.
Facility Layout Planning: Designing or reconfiguring the factory floor layout to optimize the movement of raw materials, work-in-progress (WIP), and finished goods.
Reducing Transport Waste: Minimizing travel distance for forklifts, material handlers, and shop-floor workers to streamline logistics inside the plant.
Implementing Lean Concepts: Applying frameworks such as 5S (Sort, Set in order, Shine, Standardize, Sustain), Kaizen (continuous improvement), and Value Stream Mapping (VSM) to remove non-value-added activities.
Scrap & Scrap Rate Reduction: Collaborating with quality assurance to root-cause production defects and reduce raw material yield loss.
Capacity Calculations: Determining total factory output limits based on machine availability, shift schedules, and labor resources.
Overall Equipment Effectiveness (OEE): Monitoring machine availability, performance, and yield output to reduce planned and unplanned downtime.
Operator Safety Integration: Evaluating physical tasks to prevent repetitive strain injuries (RSI), lifting injuries, or fatigue-related safety hazards.
Material Handling Safety: Designing jigs, fixtures, and automated aids (e.g., gravity feeds, hoist systems) to make material handling safer and easier.
Workstaton & Cell Design: Designing physical work spaces using ergonomic principles so operators can perform tasks with minimal strain, bending, or excessive movement.
Takt Time & Cycle Time Alignment: Calculating target production rates to match customer demand and adjusting line speeds accordingly.
Developing production schedules
Monitoring production processes
Determining equipment requirements
Scheduling work shifts
Monitoring material supplies
Organizing project paperwork
Troubleshooting production issues
Preparing performance reports