Vulcanise PCE Manager

VAT Group; Batu Kawan; On-site; MYR 180,000 - 280,000; Full time

Job summary

VAT Group is seeking a Process Engineering Manager in Penang, Malaysia, to lead and optimize manufacturing processes in rubber moulding. You will drive continuous improvement, ensure product quality and cost targets, and support expansion projects.

The role emphasizes process development, QA, project management, and strong leadership to mentor a team of engineers across production, maintenance, and R&D.

Qualifications

• Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or related field.
• 6+ years of experience in process engineering within a manufacturing environment for rubber moulding.
• Strong understanding of manufacturing processes, including lean principles.
• Experience with SPC, root cause analysis, FMEA and DOE.
• Experience with new production line setup from machine to mass production.
• Excellent problem-solving, analytical and communication skills.
• Strong leadership, mentoring and team management; familiar with vulcanization.

Responsibilities

• Lead development, implementation, and continuous improvement of manufacturing processes.
• Conduct process capability studies, RCA, and DOE to remove bottlenecks.
• Develop process flow diagrams, work instructions, and documentation.
• Optimize production to improve yield, reduce cycle times, and waste.
• Investigate new technologies and equipment to improve efficiency.
• Ensure adherence to quality standards and regulatory requirements.
• Analyze process data to address quality issues and implement QC plans.
• Lead and manage process improvement projects including relocations.
• Plan budgets and timelines; monitor progress to meet targets.
• Mentor a team of process engineers and collaborate with production, QA, maintenance, and R&D.
• Foster continuous learning and build strong internal/external stakeholder relationships.
• Ensure safety and environmental compliance in all activities.

Skills

Process engineering

SPC

DOE

Root cause analysis

FMEA

Lean manufacturing

Leadership

Mentoring

Communication

Team management

Vulcanization

Education

Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or related field

Job description

The Process Engineering Manager is responsible for leading and managing all aspects of process engineering within the department, ensuring efficient and effective manufacturing processes that meet quality, cost, and delivery targets. This role will play a crucial part in optimizing production processes, improving product quality, and driving continuous improvement initiatives, with a strong focus on supporting production expansion.

Your responsibilities include, but not limited to:

Process Development & Optimization:

• Lead the development, implementation, and continuous improvement of manufacturing processes.
• Conduct process capability studies, root cause analysis, and design of experiments (DOE) to identify and eliminate process bottlenecks.
• Develop and implement process flow diagrams, work instructions, and other process documentation.
• Optimize production processes to improve yield, reduce cycle times, and minimize waste.
• Investigate and implement new technologies and equipment to improve process efficiency and productivity.

Quality Assurance:

• Ensure adherence to quality standards and regulatory requirements throughout the manufacturing process.
• Analyze process data to identify and address quality issues.
• Develop and implement quality control plans and procedures.
• Conduct process audits and ensure compliance with internal and external standards.

Project Management:

• Lead and manage process improvement projects, including new product introductions and process upgrades.
• Develop project plans, timelines, and budgets for process engineering projects.
• Monitor project progress and ensure timely completion within budget.
• Lead process engineering activities related to product relocation projects, ensuring smooth and efficient transfer of production processes to new locations.
• Lead the development and implementation of new processes for customer-specific prototypes, ensuring manufacturability and meeting customer requirements.
• Lead and mentor a team of process engineers.
• Provide technical guidance and support to the process engineering team.
• Foster a culture of continuous learning and development within the team.
• Collaborate with other departments, such as production, quality control, maintenance, and R&D, to ensure smooth and efficient operations.
• Build and maintain strong relationships with internal and external stakeholders.

Safety & Environmental:

• Ensure compliance with all safety and environmental regulations.
• Identify and mitigate potential safety and environmental hazards.
• Promote a safe and healthy work environment.

Key Competencies and Skills

• Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or a related field.
• 6+ years of experience in process engineering within a manufacturing environment related to rubber products manufacturing via moulding process.
• Strong understanding of manufacturing processes, including lean manufacturing principles.
• Experience with statistical process control (SPC), root cause analysis, FMEA and DOE.
• Experience with new production line setup involving machine, hiring, training, process qualification till mass production.
• Excellent problem-solving, analytical, and communication skills.
• Strong leadership, mentoring, and team management skills.Familiar with Vulcanization process.