Vulcanise PCE Manager

VAT Manufacturing Malaysia Sdn Bhd; Batu Kawan; On-site; MYR 180,000 - 300,000; Full time

Job summary

VAT Manufacturing Malaysia Sdn Bhd in Penang is seeking a Process Engineering Manager to lead process development and optimization across rubber moulding operations, ensuring quality, cost, and delivery targets are met.

The role emphasises driving continuous improvement, implementing DOE and SPC, managing a team of engineers, coordinating with production, QA, and R&D, and overseeing plant relocations and new line qualifications.

Qualifications

• Bachelor's degree in chemistry, chemical engineering, mechanical engineering, or related field.
• 6+ years of process engineering experience in rubber moulding manufacturing.
• Strong knowledge of lean manufacturing principles and SPC.
• Experience with DOE, FMEA, and root cause analysis.

Responsibilities

• Lead development, implementation, and continuous improvement of manufacturing processes.
• Conduct process capability studies and root-cause analyses to eliminate bottlenecks.
• Develop process docs, flow diagrams, and work instructions.
• Mentor and manage a team of process engineers.

Education

Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or related field

Job description

The Process Engineering Manager is responsible for leading and managing all aspects of process engineering within the department, ensuring efficient and effective manufacturing processes that meet quality, cost, and delivery targets. This role will play a crucial part in optimizing production processes, improving product quality, and driving continuous improvement initiatives, with a strong focus on supporting production expansion.

Yourresponsibilitiesinclude,butnotlimitedto:

Process Development & Optimization:

Lead the development, implementation, and continuous improvement of manufacturing processes.

Conduct process capability studies, root cause analysis, and design of experiments (DOE) to identify and eliminate process bottlenecks.

Develop and implement process flow diagrams, work instructions, and other process documentation.

Optimize production processes to improve yield, reduce cycle times, and minimize waste.

Investigate and implement new technologies and equipment to improve process efficiency and productivity.

Quality Assurance:

Ensure adherence to quality standards and regulatory requirements throughout the manufacturing process.

Analyze process data to identify and address quality issues.

Develop and implement quality control plans and procedures.

Conduct process audits and ensure compliance with internal and external standards.

Project Management:

Lead and manage process improvement projects, including new product introductions and process upgrades.

Develop project plans, timelines, and budgets for process engineering projects.

Monitor project progress and ensure timely completion within budget.

Lead process engineering activities related to product relocation projects, ensuring smooth and efficient transfer of production processes to new locations.

Lead the development and implementation of new processes for customer-specific prototypes, ensuring manufacturability and meeting customer requirements.

Lead and mentor a team of process engineers.

Provide technical guidance and support to the process engineering team.

Foster a culture of continuous learning and development within the team.

Collaborate with other departments, such as production, quality control, maintenance, and R&D, to ensure smooth and efficient operations.

Build and maintain strong relationships with internal and external stakeholders.

Safety & Environmental:

Ensure compliance with all safety and environmental regulations.

Identify and mitigate potential safety and environmental hazards.

Promote a safe and healthy work environment.

Key Competencies and Skills

Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or a related field.

6+ years of experience in process engineering within a manufacturing environment related to rubber products manufacturing via moulding process.

Strong understanding of manufacturing processes, including lean manufacturing principles.

Experience with statistical process control (SPC), root cause analysis, FMEA and DOE.

Experience with new production line setup involving machine, hiring, training, process qualification till mass production.

Excellent problem-solving, analytical, and communication skills.

Strong leadership, mentoring, and team management skills.Familiar with Vulcanization process.

Special Skills (such as special certifications)

VAT, founded in Switzerland in 1964, is a high-tech company which designs and manufactures vacuum valves for a wide range of industrial and research applications.

We change the world with vacuum solutions - that is our purpose as the world's leading supplier of high-end vacuum valves. The VAT Group reports in two segments: Valves and Global Service.

The Valves segment is a global developer, manufacturer and supplier of vacuum valves for the semiconductor, displays, photovoltaics and vacuum coating industries as well as for the industrial and research sector. Global Service provides local expert support to customers and offers genuine spare parts, repairs and upgrades.

VAT reported net sales of CHF 1,145 million in 2022 and employs some 3,000 people worldwide, with representatives in 29 countries and manufacturing sites in Switzerland, Malaysia, and Romania.

For more information, please visit: www.vatvalve.com