Vulcanise PCE Manager

VAT Vakuumventile AG; Malaysia; On-site; MYR 180,000 - 300,000; Full time

Job summary

VAT Vakuumventile AG in Malaysia invites applications for a Process Engineering Manager to lead process development, optimize manufacturing operations, and drive continuous improvement across production lines. You will mentor a team of process engineers and partner with QA, maintenance and R&D to raise quality, efficiency and yield.

You will manage expansion projects, implement new processes for customer prototypes, and ensure safety and regulatory compliance in a fast-paced manufacturing

Qualifications

• Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or related field.
• 6+ years of experience in process engineering within a manufacturing environment (rubber moulding preferred).
• Strong understanding of manufacturing processes and lean principles.
• Experience with SPC, FMEA and DOE.
• Experience with new production line setup and mass production qualification.
• Excellent problem-solving, analytical and communication skills.
• Strong leadership, mentoring, and team management skills. Familiar with vulcanization process.

Responsibilities

• Lead development, implementation and continuous improvement of manufacturing processes.
• Conduct process capability studies, root cause analysis and DOE to remove bottlenecks.
• Develop process flow diagrams, work instructions and related documentation.
• Optimize production to improve yield, reduce cycle times and minimize waste.
• Investigate and adopt new technologies and equipment for efficiency gains.
• Ensure quality standards and regulatory compliance across manufacturing.
• Lead process improvement projects including new product introductions and relocations.
• Manage project plans, timelines and budgets; mentor the process engineering team.
• Collaborate with production, quality control, maintenance and R&D; build strong stakeholder relations.
• Maintain a safe and environmentally compliant work environment.

Skills

Process engineering

Lean Six Sigma

Team leadership

Project management

Quality assurance

Statistical methods

Education

Bachelor's degree in Chemistry or Chemical/Mechanical Engineering

Tools

Minitab

DOE software

MS Office

Job description

BE GREAT TOGETHER WITH US.

Innovation, Efficiency and Ambition: this is what VAT has stood for over 50 years.

With this passion, VAT has grown to become the leading international developer, manufacturer and supplier of high-performance high-end vacuum valves and vacuum sealing technology, employing over 2000 people worldwide. The headquarters are located in Haag (Switzerland), the production centers in Switzerland, Malaysia, Romania and Taiwan.

The Process Engineering Manager is responsible for leading and managing all aspects of process engineering within the department, ensuring efficient and effective manufacturing processes that meet quality, cost, and delivery targets. This role will play a crucial part in optimizing production processes, improving product quality, and driving continuous improvement initiatives, with a strong focus on supporting production expansion.

Your responsibilities include, but not limited to:

Process Development & Optimization:

• Lead the development, implementation, and continuous improvement of manufacturing processes.
• Conduct process capability studies, root cause analysis, and design of experiments (DOE) to identify and eliminate process bottlenecks.
• Develop and implement process flow diagrams, work instructions, and other process documentation.
• Optimize production processes to improve yield, reduce cycle times, and minimize waste.
• Investigate and implement new technologies and equipment to improve process efficiency and productivity.

Quality Assurance:

• Ensure adherence to quality standards and regulatory requirements throughout the manufacturing process.
• Analyze process data to identify and address quality issues.
• Develop and implement quality control plans and procedures.
• Conduct process audits and ensure compliance with internal and external standards.

Project Management:

• Lead and manage process improvement projects, including new product introductions and process upgrades.
• Develop project plans, timelines, and budgets for process engineering projects.
• Monitor project progress and ensure timely completion within budget.
• Lead process engineering activities related to product relocation projects, ensuring smooth and efficient transfer of production processes to new locations.
• Lead the development and implementation of new processes for customer-specific prototypes, ensuring manufacturability and meeting customer requirements.

Team Leadership:

• Lead and mentor a team of process engineers.
• Provide technical guidance and support to the process engineering team.
• Foster a culture of continuous learning and development within the team.

Collaboration:

• Collaborate with other departments, such as production, quality control, maintenance, and R&D, to ensure smooth and efficient operations.
• Build and maintain strong relationships with internal and external stakeholders.

Safety & Environmental:

• Ensure compliance with all safety and environmental regulations.
• Identify and mitigate potential safety and environmental hazards.
• Promote a safe and healthy work environment.

Key Competencies and Skills

Minimum Qualification

• Bachelor's degree in Chemistry, Chemical Engineering, Mechanical Engineering, or a related field.
• 6+ years of experience in process engineering within a manufacturing environment related to rubber products manufacturing via moulding process.
• Strong understanding of manufacturing processes, including lean manufacturing principles.
• Experience with statistical process control (SPC), root cause analysis, FMEA and DOE.
• Experience with new production line setup involving machine, hiring, training, process qualification till mass production.
• Excellent problem-solving, analytical, and communication skills.
• Strong leadership, mentoring, and team management skills.Familiar with Vulcanization process.

Special Skills (such as special certifications)

• Lean Six Sigma Green/ Black Belt

VAT is an equal opportunity employer. We see ourselves as a responsible and far-sighted employer that offers not only jobs, but also career and personal development opportunities through various training programs. We recognize the value of employee diversity and provide equal employment opportunity for all qualified application that contributes to innovation, improves customer orientation and employee satisfaction. One-step in this direction is to ensure that people are recognized and fairly compensated for their contributions to the company. In 2021, VAT received the Fair-ON-Pay+ certificate as an acknowledgement for our commitment in ensuring equal pay for equal work between men and women.