Senior Process Engineer - LED Manufacturing & NPI

Lumileds; Bayan Lepas; On-site; MYR 90,000 - 150,000; Full time

Job summary

Lumileds in Penang, Malaysia is seeking a Lead/Senior Process Engineer to lead and optimize manufacturing processes across Wire/Ribbon Bond, AOI, AVI, and EOL areas. You will drive CAPA, process validation, and cross-functional problem-solving to ensure robust mass production.

The role requires 3–7 years in manufacturing, strong SPC/DOE knowledge, and hands-on experience in semiconductor/LED/electronics processes.

Qualifications

• 3–7 years of experience in a manufacturing environment.
• Strong analytical problem-solving and effective technical communication.
• Hands-on experience in semiconductor, LED, SMT, or electronics manufacturing processes.
• Knowledge of SPC, Cp/Cpk, DOE, PFMEA, Control Plan, and root cause analysis methodologies.
• Experience with process validation, process optimization, yield improvement, and defect reduction.
• Ability to interpret engineering drawings, process flow diagrams, specifications, and manufacturing documentation.
• Experience with data analysis tools such as JMP, Minitab, Excel or equivalent statistical software.
• Ability to lead cross-functional teams in process troubleshooting, continuous improvement, and manufacturing transfer projects.
• Knowledge of Lean Manufacturing, Six Sigma, and Continuous Improvement methodologies is a plus.

Responsibilities

• Initiates and leads process activities in manufacturing and sustaining engineering.
• Develop, optimize, and sustain manufacturing processes for quality and stability.
• Establish and validate process parameters, specifications, and control plans.
• Lead structured problem solving using 5-Why, Fishbone, DOE, and 8D methodologies.
• Own CAPA process to track and validate long-term improvements.
• Develop and maintain SOPs, work instructions, PFMEA, and control plans.
• Monitor KPIs like Yield, FPY, Cycle Time, Cp/Cpk, Scrap Rate, and OEE.
• Lead CIP initiatives to improve product quality and efficiency.
• Support NPI, transfer, IQ/OQ/PQ, and production ramp-up.
• Collaborate with Equipment, Production, Quality, Product Engineering, and Supply Chain.

Skills

Analytical problem-solving

Project management

Technical communication

Education

Electrical, Electronic, Materials or Mechanical Engineering

Tools

JMP

Minitab

Excel

Job description

Lumileds in Penang, Malaysia is seeking a Lead/Senior Process Engineer to lead and optimize manufacturing processes across Wire/Ribbon Bond, AOI, AVI, and EOL areas. You will drive CAPA, process validation, and cross-functional problem-solving to ensure robust mass production.

The role requires 3–7 years in manufacturing, strong SPC/DOE knowledge, and hands-on experience in semiconductor/LED/electronics processes.