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Responsible for managing and overseeing all maintenance activities to ensure machinery, equipment, facilities, and utilities operate safely, reliably, and efficiently. The Maintenance Manager leads the maintenance team, develops preventive and corrective maintenance programs, controls maintenance costs, and minimizes equipment downtime.
Key Responsibilities1. Maintenance Management
- Plan, schedule, and supervise preventive, predictive, corrective, and breakdown maintenance.
- Ensure all machinery and equipment are maintained in good operating condition.
- Monitor equipment performance and identify potential failures before they occur.
- Reduce equipment downtime and improve overall equipment reliability.
- Develop and maintain preventive maintenance schedules.
2. Team Management
- Lead, supervise, and develop maintenance technicians, engineers, and contractors.
- Allocate daily maintenance tasks and monitor work completion.
- Conduct training and competency development for maintenance personnel.
- Establish clear performance standards and conduct performance evaluations.
- Ensure adequate manpower coverage for production and emergency requirements.
3. Troubleshooting & Breakdown Management
- Lead investigations of major equipment breakdowns and recurring failures.
- Perform root cause analysis (RCA) and implement corrective actions.
- Ensure breakdowns are attended to promptly to minimize production losses.
- Maintain records of equipment failures, repairs, and downtime.
4. Preventive & Predictive Maintenance
- Develop maintenance strategies based on equipment criticality and operating conditions.
- Monitor preventive maintenance compliance.
- Introduce predictive maintenance techniques where appropriate.
- Review maintenance history and trends to identify improvement opportunities.
5. Spare Parts & Cost Control
- Manage maintenance spare parts, tools, and consumables.
- Maintain appropriate minimum and maximum stock levels for critical spare parts.
- Prepare and control the maintenance budget.
- Monitor maintenance expenditure and identify cost-saving opportunities.
- Evaluate suppliers, contractors, and maintenance service providers.