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Jora Malaysia is seeking a Process Development & Technology Leadership professional to spearhead Zinc Nickel plating technologies for aerospace-grade applications. You will lead process development, establish design standards, and drive continuous improvement across manufacturing, quality, and environmental compliance.
The role requires hands-on leadership of engineers and technicians, with a focus on delivering high-performance coatings and robust process control.
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Lead the development of new plating technologies, with emphasis on Zinc Nickel and other corrosion-resistant coating systems.
Develop and validate new process capabilities supporting aerospace, automotive, and high-reliability industries.
Establish process design standards, specifications, and best practices.
Drive process innovation to improve corrosion performance, productivity, quality, and sustainability.
Evaluate and introduce new chemicals, equipment, automation systems, and process technologies.
Act as the technical authority for Zinc Nickel plating processes.
Optimize critical process parameters including:
Bath chemistry
Current density
Metal ratio control
pH and temperature
Agitation systems
Passivation and topcoat applications
Develop plating systems capable of achieving aerospace and customer corrosion requirements.
Improve coating uniformity, adhesion, thickness distribution, and plating efficiency.
Ensure all plating processes comply with:
AS9100 Rev D
NADCAP Chemical Processing
Customer specifications
Regulatory requirements
Lead NADCAP audit preparation, closure of findings, and continuous compliance activities.
Maintain process qualifications, validations, and operator certifications.
Ensure full traceability and process documentation for aerospace products.
Develop qualification plans for new processes and products.
Conduct:
Process FMEA
Risk Assessments
Capability Studies
Design of Experiments (DOE)
Validation Trials
Review and approve process control methods and acceptance criteria.
Establish statistical process controls and monitoring systems.
Lead strategic improvement projects focused on:
Yield improvement
Cost reduction
Productivity enhancement
OEE improvement
Scrap and rework reduction
Utilize Lean Manufacturing and Six Sigma methodologies.
Drive data-based decision making through statistical analysis.
Support customer qualification programs and audits.
Lead root cause investigations for major quality issues.
Approve corrective and preventive actions for process-related concerns.
Interface directly with customers regarding plating technology and special process requirements.
Oversee laboratory operations related to:
Bath chemistry analysis
Salt spray testing
XRF coating analysis
Metallurgical investigations
Adhesion testing
Hydrogen embrittlement verification
Ensure laboratory methods comply with applicable standards and specifications.
Ensure compliance with:
ISO 14001
Malaysian Environmental Regulations
RoHS
REACH requirements
Lead HIRARC implementation and risk assessments.
Promote safe handling of hazardous chemicals and environmental stewardship.
Lead, mentor, and develop Process Engineers and Technicians.
Establish technical competency development programs.
Manage departmental resources, budgets, and project priorities.
Foster a culture of innovation, accountability, and continuous improvement.
Bachelor's Degree in:
Chemical Engineering
Materials Engineering
Metallurgical Engineering
Manufacturing Engineering
Surface Finishing Technology
Minimum 3–5 years of experience in electroplating or surface treatment.
Minimum 3 years in engineering leadership or process development management.
Proven expertise in Zinc Nickel plating technologies.
Experience within AS9100 and NADCAP-accredited manufacturing environments.
Experience supporting aerospace customers, OEMs, or Tier 1 suppliers preferred.
Zinc Nickel Plating
Cadmium Replacement Systems
Passivation & Topcoat Systems
Electroplating Chemistry
Surface Engineering
Corrosion Protection Technologies
Wastewater Treatment Systems
AS9100
NADCAP Chemical Processing
AMS Specifications
ASTM Standards
Customer Aerospace Specifications
First Article Inspection (FAI)
APQP
PPAP
FMEA
MSA
SPC
8D
Control Plan
DOE
Root Cause Analysis
Risk Management
Project Management
Strategic Planning
Budget Control
Customer Communication
Team Leadership
Change Management
Cross-Functional Collaboration
AS9100 Internal Auditor
NADCAP Special Process Awareness
Six Sigma Green Belt / Black Belt
Lean Manufacturing
IATF 16949 Core Tools
HIRARC
ISO 14001 Environmental Management Systems
APQP, PPAP, FMEA, MSA, SPC
Advanced Problem-Solving Methodologies