Weld Simulation & Design

Maruti Suzuki India Ltd.; Gurgaon; On-site; INR 600,000 - 1,200,000; Full time

Job summary

Maruti Suzuki India Ltd. seeks a skilled AM/DM Weld Simulation & Design specialist to drive BIW robotic simulation, cycle time optimisation and process planning. You will build simulation cells, validate reachability, and optimise layouts while coordinating with makers and customers for quality outcomes.

You will also validate tools and welding processes, perform DMU studies, and support virtual commissioning with PLC logic validation. Strong documentation and teamwork are essential.

Qualifications

• Hands-on experience in BIW robotic simulation and cycle time optimisation.
• Knowledge of process planning as per cycle time and optimization targets.
• Experience with tooling validation and layout studies is desirable.

Responsibilities

• BIW Robot Simulation: build simulation cells, assess reachability, validate cycle times and optimise layouts.
• Tool validation: weld distribution, gun selection, robot selection and sectioning.
• Validate processes in workcells/stations with quality checks and reviews with makers/customers.
• Model/DMU study focused on weld spot processes and PLC logic validation via virtual commissioning.
• Documentation: standardization and checklists updates.

Skills

BIW Robotic Simulation

Cycle Time Optimisation

Process Planning

Team Collaboration

Education

Diploma

B.Tech

Tools

Tecnomatix Process Designer

Process Simulate

Motosim

UG-NX

AutoCAD

Human Simulation

Job description

Job Title: AM/DM Weld Simulation & Design

Experience:Diploma: 9 – 13

B.Tech: 2.6 - 6

Job Role:

• BIW Processes Robotic Simulation
• Process planning as per Cycle Time & Cycle time optimization

Job Responsibilities:

• BIW Robot Simulation: Simulation Cell Building, Reachability, feasibility,Cycle time Validation & Optimisation, Layout Study & Optimisation, Path Planning, Off line programming- Generate Downloads, Panel Orientation study for Material handling Robots.
• BIW Tool validation, Weld Distribution, Gun Selection, Robot Selection, Gun Sectioning
• Validation of Processes in Workcells/ Stations, Quality Checks as per standards, Reviews with Makers & Customers
• Model/Product DMU Study- Weld Spot specific
• PLC Logic validation through Virtual Commissioining
• Documentations- Process Standarization, Checksheet Updation etc.

Tool Skills:

• Tecnomatix- Process Designer
• Process Simulate
• Motosim
• UG-NX
• AutoCAD
• Human Simulation will be an added advantage.

Technical/ Functional:

• Hands on Experience on Off Line Programming- Fanuc, Kawasaki & Yaskawa Robots for all BIW Robotic operations- Spot Weld, Mig Weld, Handling, Sealer, Roller Hemming etc.
• Hands on Experience on Process Simulate Virtual Commissioining with Mitsubishi PLC or any other PLC
• Knowledge of BIW process & process Planning, Gun study, layout optimization, spot planning, Cycle time Study, feasibility Study
• Knowledge of Simulation Standard of Auto OEMs
• Robot Teaching- Fanuc, Kawasaki & Yaskawa

Behavioral:

• Target oriented, Good Analytical Skills, Excellent interpersonal, communication & presentation skills, Team player with Networking skills etc.
• Have an inclination to go into details of each task at hand, have exposure to 5 why, 3G, 3K analysis.