Job Summary
Our client is looking for an experienced Production & Quality and Technical poperations Engineer to oversee production operations and quality control at their AAC Block & AAC Panel manufacturing plant in Kapadvanj. The role involves achieving production targets, maintaining product quality, optimizing manpower and resources, reducing losses/wastage, ensuring compliance with quality standards, and driving continuous improvement across manufacturing.
Key Responsibilities
Production Management
- Manage daily production activities to meet daily/monthly targets
- Ensure efficient manufacturing of AAC Blocks and AAC Panels
- Supervise production supervisors, operators, and shop-floor manpower
- Optimize utilization of manpower, materials, and machinery
- Monitor breakdowns, losses, downtime, and wastage
- Maintain production reports (daily/weekly/monthly)
Quality Management
- Monitor quality of raw materials, in-process, and finished products
- Conduct dimensional, visual, and functional testing
- Identify defects/non-conformities; drive corrective action
- Develop and implement CAPA
- Reduce rejection and quality-related losses
- Ensure calibration of testing/measuring equipment
Process & Continuous Improvement
- Root-cause analysis for production/quality issues
- Drive continuous improvement initiatives
- Integrate quality checkpoints into production process
Cross-Functional Coordination
- Liaise with Mechanical, Electrical, Quality, Purchase, Stores, Dispatch, and Maintenance teams
Safety & Compliance
- Ensure plant safety procedures, PPE compliance
- Ensure ISO 9001 and industry quality standards compliance
- Support internal/external audits
Team Management & Training
- Lead production and quality teams
- Train staff on processes, quality, inspection, and safety
Desired Candidate Profile
- Minimum 520 years' experience in manufacturing and technical operations of AAC Blocks/Panels or cement,ateel,concrete related building materials highly preferred
- Strong knowledge of production planning, quality control, and manpower management
- Familiarity with ISO 9001, SPC, root cause analysis, CAPA
- Good command of QC tools and testing equipment
- Proficient in MS Office (especially Excel) and reporting
- Strong leadership, communication, and problem-solving skills
- Comfortable working in a plant/manufacturing (dusty) environment
Perks & Benefits
- Bachelor accommodation provided
- Transportation provided
Preferred Industry:
AAC / Building Materials / Cement / Cement Products / RMC / Block & Panel Manufacturing