Quality Control (QC) Head - AAC Blocks, Cement Panels Manufacturing Plant

The-Search-House; Gujarat; On-site; INR 600,000 - 850,000; Full time

Job summary

The-Search-House is seeking a Quality Control (QC) Head for AAC blocks and cement panel manufacturing at Kapadvanj, Gujarat. The role focuses on sustaining product quality, implementing QC processes, and driving continuous improvement in a high-volume plant.

Ideal candidates have 7+ years in QC/QA within manufacturing, with experience in ISO 9001 and Six Sigma, and strong skills in QC tools. This is a full-time on-site leadership position with responsibilities spanning audits, CAPA, and

Qualifications

• Bachelor's degree in Engineering (Mechanical, Electrical, Industrial, etc.) is required.
• Min 7 years of experience in QC/QA within manufacturing.
• Experience with quality systems (ISO 9001, Six Sigma, etc.).
• Proficient in QC tools (calipers, micrometers, CMM).
• Familiarity with SPC, root cause analysis, and quality software.
• Knowledge of Microsoft Office (Word, Excel, PowerPoint).

Responsibilities

• Inspect raw materials, in-process items, and finished products.
• Conduct dimensional, visual, and functional tests to ensure quality standards.
• Document test results and initiate corrective actions.
• Monitor production processes to ensure adherence to quality standards.
• Lead quality improvement projects and preventive actions.
• Maintain QC documentation and calibration of testing tools.
• Collaborate with cross-functional teams to prevent quality problems.

Skills

Quality management

Six Sigma

QC tools

Root cause analysis

Microsoft Office

Education

Bachelor's degree in Engineering (Mechanical, Electrical, Industrial, etc.)

Tools

Calipers

Micrometers

CMM

Job description

Quality Control (QC) Head - AAC Blocks, Cement Panels Manufacturing Plant

Location: Kapadvanj
Experience 7–15Years
Age Group: 30–45 years
Salary: 6 - 8.5 LPA

Job Summary

The QC Engineer is responsible for maintaining the quality of products and production processes in a manufacturing unit. The individual will perform a range of quality control functions such as inspecting raw materials, monitoring production processes, testing finished products, and ensuring compliance with quality standards. The role also includes collaborating with cross-functional teams to implement continuous quality improvements.

Job Duties :

• Inspect raw materials, in-process items, and finished products.
• Conduct dimensional, visual, and functional tests to ensure compliance with quality standards.
• Document test results, analyze findings, and initiate timely corrective actions when necessary.
• Continuously monitor production processes to ensure adherence to established quality standards.
• Identify potential quality risks in real-time and take corrective measures as required.
• Ensure that quality checkpoints are integrated into the production flow and are consistently maintained.
• Investigate defects, non-conformities, and deviations from product specifications.
• Analyze production data to identify trends, patterns, or recurring issues that impact quality.
• Prepare detailed reports on quality findings and provide recommendations for corrective actions.
• Ensure full compliance with industry standards, including ISO, GMP, and other regulatory requirements.
• Participate in and support internal and external quality audits, providing necessary documentation.
• Maintain and update QC documentation, such as inspection checklists, reports, and records.
• Develop and implement corrective actions to address identified quality issues.
• Collaborate with cross-functional teams to prevent recurrent quality problems through preventive measures.
• Monitor and assess the effectiveness of implemented CAPA actions to ensure continuous improvement.
• Ensure that all testing tools, measuring equipment, and QC instruments are properly calibrated and maintained.
• Oversee the scheduling and execution of regular maintenance for QC equipment to guarantee accuracy and reliability.
• Lead and manage quality improvement projects to enhance the efficiency and effectiveness of production processes.
• Implement continuous improvement strategies focused on reducing defects and improving product quality.
• Stay updated on industry trends, new technologies, and best practices in quality control.
• Min.7 Year experienced requiredJob Location.
• Provide ongoing training to staff on quality control procedures, testing methods, and inspection techniques.
• Promote a culture of quality awareness across the manufacturing plant, ensuring all staff adhere to best practices.

Required Qualification & Experience:

• Mandatory experience in Cement / Sand / Building Materials / Raw Material industries
• Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, etc.).
• Min 7years of experience in QC or QA within a manufacturing environment.
• Experience with quality systems (ISO 9001, Six Sigma, etc.).
• Proficient in QC tools (calipers, micrometers, CMM).
• Familiarity with SPC, root cause analysis, and quality software.
• Knowledge of Microsoft Office (Word, Excel, PowerPoint).

KRA

• Ensure the quality of raw materials, in-process items, and finished products through rigorous inspection and testing, documenting results and initiating corrective actions as needed.
• Monitor production processes to identify risks and implement preventive measures, ensuring compliance with industry standards and internal quality protocols.
• Lead continuous improvement initiatives and training programs to foster a culture of quality awareness and enhance overall product quality.

About Company:

Our Client is a joint venture between one of India's largest AAC block manufacturers, with plants across Gujarat and Maharashtra and a combined capacity of over 8 lakh m³ p.a., and a leading international building materials manufacturer known for concrete wall panels and fiber cement products. The JV has set up a state-of-the-art manufacturing facility for ALC panels at Kapadvanj, Gujarat.