Team Member - Process Safety

PI Industries Ltd; Kolkata District; On-site; INR 2,500,000 - 4,000,000; Full time

Job summary

PI Industries Ltd invites applications for a Team Lead Process Safety in the Process Safety department. Based at the Jambusar/Panoli site, the role requires 10-15 years in process safety, with BE/BTech Chemical and Diploma in Industrial Safety.

You will lead risk assessments (HAZOP, PSSR), ensure statutory compliance, develop safety performance indices, and drive CAPAs while mentoring the team. Collaborate with Heads and external authorities to maintain safety standards and deliver continuous

Qualifications

• BE/BTech Chemical with Diploma in Industrial Safety from govt. recognized institute.
• 10-15 years of experience in process safety.
• Knowledge of CCPS and NFPA guidelines.

Responsibilities

• Identify and propose objectives and targets in the areas of Process Safety.
• Suggest safeguards for risk reduction measures to acceptable levels.
• Establish safety requirements and inspection checklists for site.
• Implement Process Safety Performance Index on key parameters including functionality tests of Instruments.
• Ensure timely investigation of Process Safety Incidents; identify corrective actions and monitor implementation.
• Ensure timely completion of HAZOP/PSSR verifications for new projects and changes/ shutdowns.
• Proactively lead risk assessments like Hazard and Operability Studies (HAZOP) and Pre-Startup Safety Reviews (PSSR).
• Ensure the company fulfils all statutory obligations related to process safety.
• Monitor and drive corrective and preventive actions (CAPAs) to improve safety adherence and compliance

Skills

Process Safety

HAZOP

PSSR

Risk Assessments

NFPA standards

CCPS guidelines

Education

BE/BTech Chemical with Diploma in Industrial Safety

Tools

HAZOP

FTA

What-if analysis

PSSR

Job description

Position Description

Business Division:CSM Agchem / PIHS

Department:Process Safety

Location: Jambusar / Panoli

Position Title:Team Lead Process Safety

Level:Middle Management

Reporting To: Process Safety Lead - Cluster

Position Purpose

The Lead Process Safety is responsible for identifying concerns for implementing process safety control measures, ensuring fulfilment of all statutory obligations relating to process safety and monitoring & driving corrective and preventive actions to enhance process safety adherence & compliance.

Strategic Responsibilities

• Identify concerns for implementation of Process Safety control measures at various stages of Process life cycle at site level
• Assist and advice Head Process Safety in the fulfilment of statutory or all other obligations concerning Material and Process Safety
• Monitor evaluation of high consequent hazards which are characteristic of material and chemistry involved and those that are characteristic of the process variable
• Ensure fulfilling of the management strategic initiative requirements timely manners

Operational Responsibilities

• Identify and propose objectives and targets in the areas of Process Safety
• Suggest safeguards for risk reduction measures to acceptable levels
• Establish safety requirements and inspection checklists for site
• Implement Process Safety Performance Index on key parameters including functionality tests of Instruments
• Ensure timely investigation Process Safety Incidents, identification of corrective actions for deviations and monitor implementation
• Ensure timely completion of the all hazop / PSSR verification for new project and existing change over / shut down processes
• Proactively supporting and leading risk assessments like Hazard and Operability Studies (HAZOP) and Pre-Startup Safety Reviews (PSSR).
• Ensuring the company fulfils all statutory obligations related to process safety.
• Monitoring and driving corrective and preventive actions (CAPAs) to improve safety adherence and compliance

Financial Responsibilities

• Maintain the relevant expenditure on Process Safety Aspects on studies as per approved budget

People Responsibilities

• Ensure safety & high productivity at the workplace
• Facilitate initiatives for training need identification and building requisite skills & competencies through systematic training & skill-upgradation initiatives for the team
• Actively drive, in conjunction with the Senior Management Team, the performance management process of the team
• Recognize & reward excellent performers & affirm key contributions of employees toward the achievement of goals & objectives of the team
• Inspire & motivate employees through demonstrated commitment to PI’s values, vision & mission and active participation in various team engagement activities
• Providing Product based process safety training to soft floor team members who involved in particular processes

Education Qualification

B. E./B Tech Chemical with Diploma in Industrial Safety from Govt. Recognized Institute

Work Experience

• 10-15 years in Process safety department

Industry to be Hired from

Petroleum and Petrochemical Industries or Chemical based Process Industries involved in mfg. of Agrochemicals, Pharmaceuticals, Fine/specialty chemicals/

Functional Competencies

• Awareness on standards and codes on Process Safety, CCPS and applicable NFPA guidelines
• Knowledge and understanding of data from Process tests involving DSC, RC, TSU and material safety data involving Dust explosion, MIE, Powder Resistivity, Layer ignition, Ignition sensitivity, Explosion severity
• Good understanding on tools of Process Hazard Analysis like HAZOP, FTA, ETA, What-if analysis and Risk Assessments
• Good understanding on Powder and Process Safety concepts, data generation tools, Static Electricity and hazards and controls in Milling and drying operations
• Hands on experience on Risk Assessments of High consequence events

Interaction Complexity and Team Work

Interaction

Frequency

Purpose of Interaction

Internal

Head Process Safety,Process Safety Representatives (PNL, JMB)

Fortnightly/ Monthly

Discuss recent Process Safety measures and department’s roadmap

External

Government organizations, NGOs, Industry Associations, Quality Management and Standards Bodies, Other Statutory Officers

As required by the business

Discuss recent Process Safety measures adopted by PI and address issues