Structural Analysis Engineer

Satus Smart Solutions; Hyderabad; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Satus Smart Solutions is seeking an experienced FE Analyst to develop and prepare FEA models for mechanical and CFRP composite structures. You will perform pre-processing, meshing, and model connectivity, and define boundary conditions, loads, materials, and analysis setup.

The role involves conducting linear static, modal, buckling, and basic nonlinear analyses, reviewing results, making design recommendations, ensuring mesh quality, and communicating findings to customers.

Qualifications

• Strong understanding of FEM theory and structural analysis.
• Knowledge of composite design and analysis, particularly CFRP structures.
• Understanding of mesh quality and its impact on FEA accuracy.
• Hands-on experience with FEMAP, NASTRAN, and HyperMesh.
• Experience in an engineering/quality-driven CFRP composites environment is preferred.

Responsibilities

• Develop and prepare FEA models for mechanical and CFRP structures.
• Perform pre-processing, meshing, and model connectivity.
• Define boundary conditions, loads, material properties, contacts, and analysis setup.
• Perform/support linear static, modal, buckling, and nonlinear analyses.
• Review and interpret FEA results and provide design recommendations.
• Ensure mesh quality and model accuracy; maintain documentation.
• Coordinate with design and analysis teams to incorporate feedback.
• Prepare technical presentations and communicate findings to customers/stakeholders.
• Manage multiple analysis models and deliver projects within defined timelines.

Skills

FEM theory

composite design & CFRP

mesh quality

FEMAP

NASTRAN

HyperMesh

structural vibrations

fatigue analysis

CFRP composites environment

communication & coordination

Tools

FEMAP

NASTRAN

HyperMesh

Job description

Role & responsibilities

• Develop and prepare FEA models for mechanical and CFRP composite structures.
• Perform finite element pre-processing, geometry cleanup, meshing, and model connectivity.
• Define boundary conditions, loads, material properties, contacts, and analysis setup.
• Perform/support structural analyses including:
  • Linear Static Analysis
  • Modal Analysis
  • Linear Buckling Analysis
  • Basic Nonlinear Analysis
• Review and interpret FEA results using engineering principles.
• Provide design recommendations based on simulation results.
• Ensure mesh quality, model accuracy, and compliance with defined engineering standards.
• Coordinate with design and analysis teams to incorporate feedback.
• Maintain model documentation, traceability, and quality records.
• Prepare technical presentations and communicate findings to customers/stakeholders.
• Manage multiple analysis models and deliver projects within defined timelines.

Preferred candidate profile

• Strong understanding of Finite Element Method (FEM) theory and structural analysis.
• Good knowledge of composite design and analysis, particularly CFRP structures.
• Understanding of mesh quality and its impact on FEA accuracy.
• Strong fundamentals in:
• Strength of Materials
• Composite Failure Theories
• Metallic Failure Theories
• Material Behaviour Ductile/Brittle
• Structural Mechanics
• Hands-on experience with FEMAP, NASTRAN, and HyperMesh preferred.
• Knowledge of structural vibrations and fatigue analysis is an added advantage.
• Experience in an engineering/quality-driven CFRP composites environment is preferred.
• Good communication and coordination skills.
• Ability to work under tight deadlines and manage multiple models.
• Willingness to work extended hours/night shifts, when required