Sr Incharge -Production

Varroc; Chhatrapati Sambhajinagar District; On-site; INR 600,000 - 900,000; Full time

Job summary

Varroc is seeking a quality and production supervisor to oversee machining operations, rework control, and process improvements at our plant in Maharashtra. You will drive audits, TPM, 5S, and ongoing training for a team of about 30 operators, ensuring production targets and quality standards are met.

Key responsibilities include implementing corrective actions, leading audits, and maintaining OEE through lean methods.

Qualifications

• Experience in manufacturing quality control and process audits.
• Familiarity with ISO/TS16949/IATF process parameters.
• Ability to lead a small team (30 operators).
• Knowledge of 5S and Kaizen documentation.

Responsibilities

• Controls reworks and rejections across processes.
• Ensure corrective actions are implemented.
• Lead 3-layer process audits and PQC.
• Core Quality Circle member; supervise ~30 operators.
• Report to Assistant Manager; drive TPM and 5S.
• Provide on‑the‑job training for operators on machines.
• Monitor OEE and drive yield improvements.

Skills

Optimization

Production planning

TPM

5S

CNC turning

Centerless grinding

Welding processes

Quality control

OEE maintenance

Tools

CNC Turning Machine

Dial gauges

Gauges

Job description

Role & responsibilities

Responsibilities:-

• Controls of Reworks & rejections in various process like Center less grinding, Deposit,


• Button welding, friction welding, upset and forging, Cnc Turning M/C, etc. by ensuring the


• methods, corrective actions taken are implemented properly.


• Responsible for 3layer process audit, SPC, PQC, process audits &process improvements.


• Core member of Quality circle, 30nos of manpower handling.


• Reporting to Assistant Manager.


• Hard & Smart working tendency.

Professional Skills:-

• Optimizing man and machine utilization to achieve preset production targets.


• Streamliningnew process concepts for production optimization, yield improvement and


• adopting cost reduction techniques.


• Production Planning Control and execution for Production of Engine valves.


• Responsible for all machining activities, Center less grinding, Deposit, Button welding,


• friction welding, upset and forging, Cnc Turning M/C, etc. Operation shift wise.


• Daily planning of TPM pillar JH to be done properly on CNC machines and welding and


• forging etc. execution for same on planned time


• TPM to be followed andto achieve TPM goals, also 5s to be maintained on production line


• Responsible to achieve zero accident, zero reduction and zero breakdown on


• production line


• Responsible to give on job training to new operators like how to operate Center less


• grinding, Deposit, Button welding, friction welding, upset and forging, Cnc Turning M/C,


• etc., how to check drawing, quality points for Engine valves, how to set dial


• Gauges, etc


• Motivate operators to give good quality product with expected production rate,


• monitor hourly production rate and to update regularly on Excel.


• Eliminate the losses for production, also decrease the rate of defects, maintains OEE.


• Responsible for ISO/TSI16949 Audit documentation, Kaizen, Poka-Yoke documentation. IATF process parameters to be maintained.