Asst Manager- Production - Control Valve

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Deoria; On-site; INR 900,000 - 1,400,000; Full time

Job summary

Mahindra and Mahindra Limited is seeking an experienced Quality/Process Engineer to drive quality in manufacturing processes. The role focuses on PFMEA, SPC, CAPA, and lean initiatives to improve PQCDS and product readiness for production.

Candidate should have 5–8 years in manufacturing with 3–4 years in process engineering, and hold a mechanical/production engineering degree. Capex budgeting and TPM experience are advantageous.

Qualifications

• Bachelor's degree in Mechanical or Production Engineering or related field.
• 5–8 years of manufacturing experience, with 3–4 years in Process Engg/Mfg Engg preferred.

Responsibilities

• Quality assurance: build quality in processes via PFMEA, mistake-proofing, SPC, CAPA for FTR/ETR/DCE.
• Plan processes for changes in products and support productionisation of new products.
• Capex budgeting to improve PQCDS by equipment updates and technology.
• Monitor Capex from justification to commissioning and MOP achievement.
• Drive productivity: manpower optimisation and capacity enhancement.
• Lead lean manufacturing, reduce lead time, and improve VAR; implement TPM.
• Foster innovations, continuous improvement, and problem solving.
• Ensure adherence to and improvement of Quality Management Systems (PPAP, Process Mapping, Control Plans, SOPs).
• Cost savings through improvement projects.

Skills

QA

PFMEA

SPC

Six Sigma

Process Planning

Certified Reliability Engineer (CRE)

Budgeting

Commissioning

TPM

Continuous Improvement

TQM

QMS

PPAP

Process Mapping

Control Plan

Cost Optimization

Education

Bachelor of Engineering in Mechanical

Bachelor of Engineering in Production

Bachelor of Engineering

Job description

Responsibilities & Key Deliverables

Quality assurance - build Quality in processes through PFMEA, Mistake proofing, SPC, CAPA, etc for FTR, ETR and DCE Resolution of critical and chronic Quality issues.
Process planning for changes in existing products (including CRE) and support productionisation of new products.
Capex budgeting to improve PQCDS by replacement /addition of equipment with appropriate technology Monitor and control implementation of planned Capex from need justification till commissioning of equipment and MOP achievement.
Productivity improvement - Manpower optimisation and capacity enhancement.
Lean manufacturing Lead time reduction, VAR improvement. implementation of TPM initiatives. Innovations, Continuous improvement, Problem solving. TQM - Ensure adherence and improvement in Quality systems - PPAP,
Process Mapping and Process flow, control Plan, SOP, etc. Cost saving through improvement projects

Preferred Industries

• Manufacturing
• Manufacturing and Pr
• Manufacturing & Trad

Education Qualification

Bachelor of Engineering in Mechanical; Bachelor of Engineering in Production; Bachelor of Engineering

General Experience

5 to 8 years in Manufacturing out of which 3 to 4 years in Process Engg. / Mfg. Engg. would be preferred

System Generated Core Skills

• Quality Assurance (QA)
• Process Failure Mode Effects Analysis (PFMEA)
• Statistical Process Control (SPC)
• Six Sigma
• Process Planning
• Certified Reliability Engineer (CRE)
• Budgeting
• Installation & Commissioning
• Commissioning
• Productivity Improvement
• Capacity Enhancement
• Lean Manufacturing
• Continuous Process Improvement
• Total Productive Maintenance (TPM)
• Continuous Improvement
• Total Quality Management (TQM)
• Quality Management System (QMS)
• Production Part Approval Process (PPAP)
• Process Mapping
• Control Plan - Quality Management
• Cost Optimization

Requirements: