Sr. Engineer - Test Engineering

CYIENT DLM Ltd; Hyderabad; On-site; INR 1,200,000 - 2,100,000; Full time

Job summary

Cyient DLM Limited in Hyderabad seeks a Senior Engineer – Test Engineering (NPI and Production). You will apply hands-on PCBA testing, debugging, and manufacturing test engineering to ensure product reliability and process efficiency in an EMS environment.

Join a team that collaborates with customers, suppliers, manufacturing, quality, and engineering to drive test strategy, fail analysis, and continuous improvement, including ICT and FCT development and validation.

Qualifications

• Bachelor's Degree in Electronics, Electrical, Instrumentation, or related discipline.
• 5-6 years of experience in EMS/PCBA manufacturing environments.
• Strong knowledge of PCBA debugging and electronics testing methodologies.
• Hands-on experience with ICT, FCT, and production test systems.
• Experience in failure analysis, yield improvement, and process optimization.
• Good understanding of DFT principles and manufacturing quality tools.
• Strong analytical, problem-solving, and troubleshooting skills.
• Excellent communication and stakeholder management abilities.
• Ability to work effectively with cross-functional teams, customers, and suppliers.

Responsibilities

• Perform PCBA troubleshooting, debugging, and root cause analysis.
• Define test strategies, test specifications, validation plans, and test reports.
• Support New Product Introduction (NPI) activities and product qualification.
• Develop and execute manufacturing test procedures and validation activities.
• Conduct manual, bench-level, cold, and functional testing of electronic assemblies.
• Support production testing activities to achieve daily output and quality targets.
• Monitor yield trends, identify failure patterns, and implement corrective actions.
• Perform line balancing and optimize test processes to improve productivity.
• Ensure maximum tester uptime through preventive maintenance and calibration activities.
• Drive continuous improvement initiatives for test efficiency and cost reduction.
• Develop, validate, and support ICT and FCT solutions.

Skills

PCBA debugging

Electronics testing

Test systems ICT/FCT

Failure analysis

DFT knowledge

Analytical thinking

Stakeholder management

Cross-functional collaboration

Education

Bachelor's degree in Electronics/Electrical/Instrumentation

Tools

ICT

FCT

In-Circuit Test

Job description

A Design Led Manufacturing Partner to meet complex product requirements.

For over 30 years, Cyient DLM has been a trusted electronics and mechanical manufacturing partner and systems supplier to some of the largest players across multiple industries. As an integrated manufacturing partner that provides Design Led Manufacturing (DLM) solutions to customers, we take ownership of design, manufacturing, testing, and certification support to ensure that customers' products meet robust standards in reliability, safety, and performance. We have expertise in safety-critical electronics in highly regulated industries. Our engineers have significant design and manufacturing expertise that helps our customers build complex products and achieve faster time-to-market.

Job Description

Senior Engineer – Test Engineering (NPI andProduction)

Organization: Cyient DLMLimited

Experience: 5-6 Years

Industry: ElectronicsManufacturing Services (EMS) / Electronics Manufacturing

Job Summary

We are seeking an experienced Test Engineer withstrong expertise in PCBA testing, debugging, and manufacturing testengineering. The ideal candidate should have hands-on experience inproduction environments, NPI support, test development, failure analysis, andquality methodologies within an EMS setup. The role involves working closelywith customers, suppliers, manufacturing, quality, and engineering teams toensure product reliability, process efficiency, and production excellence.

Key Responsibilities

• PerformPCBA troubleshooting, debugging, and root cause analysis.
  
• Definetest strategies, test specifications, validation plans, and test reports.
  
• SupportNew Product Introduction (NPI) activities and product qualification.
  
• Developand execute manufacturing test procedures and validation activities.
  
• Conductmanual, bench-level, cold, and functional testing of electronicassemblies.
  

Production Support

• Supportproduction testing activities to achieve daily output and quality targets.
  
• Monitoryield trends, identify failure patterns, and implement corrective actions.
  
• Performline balancing and optimize test processes to improve productivity.
  
• Ensuremaximum tester uptime through preventive maintenance and calibrationactivities.
  
• Drivecontinuous improvement initiatives for test efficiency and cost reduction.
  

Test Development & Equipment Management

• Develop,validate, and support ICT (In-Circuit Test) and FCT (Functional Test)solutions.
  
• Managetester installation, commissioning, validation, calibration, andpreventive maintenance.
  
• Coordinatefixture development, qualification, and troubleshooting activities.
  
• Reviewproduct designs and provide Design for Testability (DFT) recommendations.
  
• Ensureeffective management of 4M (Man, Machine, Material, and Method)requirements.
  
• Collaboratewith customers during technical discussions, issue resolution, and projectexecution.
  
• Workwith suppliers and cross-functional teams to resolve test-relatedchallenges.
  
• Supportengineering changes, process implementation, and validation activities.
  

Documentation & Process Control

• Prepareand maintain test specifications, SOPs, work instructions, checklists, andvalidation documents.
  
• Developand maintain Process Flow Diagrams (PFD), Device History Records (DHR),and related manufacturing documentation.
  
• Supportproject planning through effort estimation, timelines, SRS, and WBSpreparation.
  
• Ensurecompliance with internal quality standards and customer requirements.
  

Quality & Continuous Improvement

• Applyquality tools such as:
  
• PFMEA
  
• ControlPlan
  
• GRR& MSA
  
• Cp/CpkAnalysis
  
• IQ/OQ/PQValidation
  
• Drivecorrective and preventive actions based on data-driven analysis.
  
• Leadroot cause investigations and implement sustainable solutions.
  

Required Skills & Qualifications

• Bachelor'sDegree in Electronics, Electrical, Instrumentation, or related discipline.
  
• 5-6years of experience in EMS/PCBA manufacturing environments.
  
• Strongknowledge of PCBA debugging and electronics testing methodologies.
  
• Hands-onexperience with ICT, FCT, and production test systems.
  
• Experiencein failure analysis, yield improvement, and process optimization.
  
• Goodunderstanding of DFT principles and manufacturing quality tools.
  
• Stronganalytical, problem-solving, and troubleshooting skills.
  
• Excellentcommunication and stakeholder management abilities.
  
• Abilityto work effectively with cross-functional teams, customers, and suppliers.
  

Preferred Skills

• Experiencein high-volume electronics manufacturing.
  
• Knowledgeof Lean Manufacturing and Continuous Improvement methodologies.
  
• Exposureto Medical Devices, Automotive, Industrial Electronics, or ConsumerElectronics products.
  
• Familiaritywith statistical process control and manufacturing KPI monitoring.