Sr. Engineer/ Tech Lead -TCF

Tata Technologies; Pune District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Tata Technologies in Pune, India is seeking a Sr. Engineer/Tech Lead for the TCF GA Line. You will handle process and facility planning to drive productivity, quality and delivery in a World Class Manufacturing setup.

This role requires DFA validation, documentation and close collaboration with design and manufacturing teams. Responsibilities include supporting prove-out, installing and commissioning equipment, implementing Poka-Yoke devices and driving continuous improvement across the line.

Qualifications

• BE/B.Tech in Mechanical/Production/Automotive/Design is required.
• Strong knowledge of TCF GA line and global automotive processes.
• Experience in process & facility planning, documentation and validation.

Responsibilities

• Process & Facility planning of the TCF to achieve productivity, quality and delivery.
• Production requirements validation (DFA).
• Support prove out and problem solving on line.
• Prepare work instructions, PFD, PFMEA, control plans and BOMs.
• Support installation, commissioning and prove out of equipment at site.
• Implement error-proofing devices for quality and process improvement.
• Develop tools, fixtures, gauges and low-cost automation for productivity.
• Support prototyping in new product development.
• Participate in cross-functional teams for process improvements.

Skills

Process & Facility Planning

Project Management

Budget Management

Simultaneous Engineering

DFA Analysis

Engineering Change Management

Layout Planning

RFQ Preparation

Techno Commercial Synopsis

Installation & Commissioning

Line Balancing

Tightening Tools Planning

PFD

PFMEA

Prototype Build Planning

Jigs & Fixtures Planning

Education

BE/B.Tech in Mechanical/Production/Automotive/Design

Tools

Vismockup

Delmia V5

Process Simulate 13

CATIA V5

TEAM CENTER

AUTOCAD

MS OFFICE

Job description

Position Name -Sr. Engineer/ Tech Lead -TCF

TCF Engineer GA Line

Educational Qualification

B.E. / B.Tech (Mechanical / Production / Automotive / Design)

Technical Skills

• Process & Facility Planning for TCF Assembly Lines.
• Project Management & Strategies.
• Budget Management & Monitoring for new Projects.
• Simultaneous Engineering.
• DFA Analysis & feedback to Design team.
• Engineering Change Management implementation.
• Layout Planning & Implementation.
• RFQ Preparation.
• Techno Commercial Synopsis evaluation.
• Installation & Commissioning of Equipments.
• Line Balancing & Stations calculations.
• Tightening Tools Planning.
• PFD, PFMEA & CP Documentation.
• Prototype Build Planning.
• Jigs & Fixtures Planning for Assembly Lines.

Tool Skills:

• Vismockup
• Delmia V5
• Process Simulate 13
• CATIA V5
• TEAM CENTER
• AUTOCAD
• MS OFFICE

Special Requirements:

• Worked with Global Automotive Clients
• Knowledge of TCF & GA line
• human, plant & process simulation, TCF logistics planning will be an added advantage.

Soft Skills ,Good Verbal and Written Communication Skills.

Experience:

• Min -4
• Max -9
• Relevant Experience (Min) -4 Years

Job Description

• TCF Engineer
• Process & Facility planning of the TCF to achieve Productivity, Quality, and Delivery to sustain a World Class Manufacturing system.
• Production requirements (DFA)validation
• Supporting Prove out & Problem solving online
• Preparation of documents like work instructions, PFD, PFMEA, WCL, control plan, station BOM.
• Support Installation, commissioning and prove out of equipments at site.
• Implementation of various Error Proofing (Poka-Yoke) devices for Quality and Process Improvement.
• Develop tools, fixture, gauges and Low-cost automation Project for productivity and Process Improvement.
• Support to prototyping in new product development.
• CFT member for Process improvements.
• Responsible for documentation in WCQ in TCF

Job Responsibilities

• Digital validation for identifying assembly issues and giving proposals to resolve them
• TCF line side issues Resolution.
• Strong customer communication (oral & mail).
• Sort out issues on site.
• Manage all assembly and quality related issues on TCF Line
• Identify root cause and instigate permanent corrective action for product assembly & Quality issues
• Work with internal and external stakeholders to resolve assembly and quality issues that arise as quickly and efficiently as possible to prevent compromising quality and safety standards
• Ensure control associated documentation are implemented effectively and maintained
• Participate in cross-functional teams in the development of new products or changes related to current products in meeting customer requirements
• Keep up with current and developing manufacturing and engineering trends that concern product quality
• Undertake special projects as required
• Contribute to continuous improvement activities
• Support and lead process improvement activities
• Write reports and present progress at project meetings and to client
• Attend various meetings and action/communicate instructions
• Produce written reports and make presentations
• Undertake continuous training and development
• Perform root cause analysis and resolve problems
• Independently determine approach and assigned tasks