Assembly – TCF Engineer-Process, Simulation & Tool Design Engineer

Tata Technologies; Pune District; On-site; INR 600,000 - 1,200,000; Full time

Job summary

Tata Technologies in Bangalore invites engineers to join its TCF team to lead process and facility planning for assembly lines, delivering productivity, quality, and delivery in a World Class Manufacturing setup.

You will engage with global automotive clients, handle DFA validation, drafting work instructions and control plans, and support installation, commissioning and continuous improvement on site.

Qualifications

• B.E./B.Tech in Mechanical/Production/Automotive/Design.
• Experience in process and facility planning for assembly lines.
• Knowledge of DFA, PFD, PFMEA, CP documentation.
• Experience with line balancing and equipment installation.

Responsibilities

• Lead process and facility planning to achieve productivity, quality, and delivery.
• Validate production requirements (DFA) and support prove-out at site.
• Prepare work instructions, PFMEA, CP documentation, and BOMs.
• Assist in installation, commissioning and prove-out of equipment.
• Drive continuous improvement and root cause analysis on assembly lines.
• Communicate with internal and external stakeholders to resolve issues.

Skills

Process & Facility Planning

Project Management

Budget Management

DFA Analysis

Prototype Build Planning

Education

B.E./B.Tech (Mechanical / Production / Automotive / Design)

Tools

Process Simulate 13

CATIA V5

TEAM CENTER

AUTOCAD

MS OFFICE

Job description

We have planned walk in drive on Saturday, 1st Aug in Bangalore.

Interview Venue:

Tata Technologies,

(Third & Ground Floor), Salarpuria Supreme,

Khata No. 137, Survey No. 92/5,

Time: 9AM - 1PM

Shortlisting of profile at venue

PFB Job Description:

Educational Qualification: B.E. / B.Tech (Mechanical / Production / Automotive / Design)

• Technical Skills: Process & Facility Planning for TCF Assembly Lines.
• Project Management & Strategies.
• Budget Management & Monitoring for new Projects.
• Simultaneous Engineering.
• DFA Analysis & feedback to Design team.
• Engineering Change Management implementation.
• Layout Planning & Implementation.
• RFQ Preparation.
• Installation & Commissioning of Equipment’s.
• Line Balancing & Stations calculations.
• PFD, PFMEA & CP Documentation.
• Prototype Build Planning.
• Jigs & Fixtures Planning for Assembly Lines.

Tool Skills:

• Process Simulate 13
• CATIA V5
• TEAM CENTER
• AUTOCAD
• MS OFFICE

Special Requirements:

• Worked with Global Automotive Clients
• Knowledge of TCF & GA line
• human, plant & process simulation, TCF logistics planning will be an added advantage.

Job Description:

• Process & Facility planning of the TCF to achieve Productivity, Quality, and Delivery to sustain a World Class Manufacturing system.
• Production requirements (DFA)validation
• Supporting Prove out & Problem solving online
• Preparation of documents like work instructions, PFD, PFMEA, WCL, control plan, station BOM.
• Support Installation, commissioning and prove out of equipment’s at site.
• Implementation of various Error Proofing (Poka-Yoke) devices for Quality and Process Improvement.
• Develop tools, fixture, gauges and Low-cost automation Project for productivity and Process Improvement.
• Support to prototyping in new product development.
• CFT member for Process improvements.
• Responsible for documentation in WCQ in TCF

Job Responsibilities:

• Digital validation for identifying assembly issues and giving proposals to resolve them
• TCF line side issues Resolution.
• Strong customer communication (oral & mail).
• Sort out issues on site.
• Manage all assembly and quality related issues on TCF Line
• Identify root cause and instigate permanent corrective action for product assembly & Quality issues
• Work with internal and external stakeholders to resolve assembly and quality issues that arise as quickly and efficiently as possible to prevent compromising quality and safety standards
• Ensure control associated documentation are implemented effectively and maintained
• Participate in cross-functional teams in the development of new products or changes related to current products in meeting customer requirements
• Keep up with current and developing manufacturing and engineering trends that concern product quality
• Undertake special projects as required
• Contribute to continuous improvement activities
• Support and lead process improvement activities
• Write reports and present progress at project meetings and to client
• Attend various meetings and action/communicate instructions
• Produce written reports and make presentations
• Undertake continuous training and development
• Perform root cause analysis and resolve problems
• Independently determine approach and assigned tasks