Reliability Engineer

Blue Star Limited; Thane; On-site; INR 1,200,000 - 2,400,000; Full time

Job summary

Blue Star Limited in Mumbai, India, is seeking a Testing & Validation Engineer to lead product validation activities, ensure reliability and compliance, and drive CAPA closure across DVVP standards. You will manage testing, coordinate with certification agencies, monitor lab infrastructure, analyze field feedback, and support product launches with timely issue resolution.

BE Mechanical/Mechatronics/Electronics and 3–12 years of experience are preferred, with strong problem solving and

Qualifications

• BE Mechanical, Mechatronics, or Electronics Engineering is required.
• 3–12 years in Testing and Validation.
• Experience with HVAC or automotive domains is advantageous.

Responsibilities

• Lead testing and validation activities to ensure DVVP compliance and reliability.
• Coordinate with certification agencies and monitor lab infrastructure.
• Drive root-cause analysis and CAPA closure for reliability issues.
• Support field issue resolution and product launches with timely feedback.

Skills

Testing & Validation

CAPA

Reliability

Field Support

Education

BE Mechanical/Mechatronics/Electronics

Job description

Blue Star is India's leading Heating, Ventilation, Air conditioning and Commercial Refrigeration (HVAC&R) Company, with an annual revenue of over Rs 8000 crores, a network of 30 offices, 7 modern manufacturing facilities including the new state-of-the-art deep freezer facility at Wada, and Blue Star Climatech Limited’s world-class facility at Sri City; 3132 employees, and 4040 channel partners. The Company has manufacturing facilities at Dadra, Himachal Pradesh, Wada and Ahmedabad, which use modern, state-of-the-art manufacturing equipment to ensure that the products have consistent quality and reliability. The Company has a manufacturing footprint of more than 1 lakh sq m, with the mainstay of product development and R&D being energy-efficiency, coupled with eco-friendly and sustainable products.

What Your Role Entails

The Testing & Validation Engineer will be responsible for leading product validation activities, ensuring reliability and compliance, driving failure analysis and CAPA closure, monitoring test and lab performance, and coordinating infrastructure, certification, vendors, and cross-functional teams to support timely product launches and continuous improvement.

What You’ll Do:

Testing & Validation Management

• Manage testing and validation activities to ensure compliance with DVVP and reliability requirements.
• Review test coverage against requirements and monitor validation progress.
• Lead FMEA closure from a reliability perspective.

Certification & Infrastructure Management

• Coordinate with certification agencies to understand requirements and prepare validation plans.
• Monitor lab utilization, infrastructure requirements, CAPEX, and project execution.
• Oversee lab installation and commissioning as per project schedules.

Failure Analysis & CAPA

• Drive failure analysis, root-cause identification, and timely closure of reliability issues.
• Monitor CAPA implementation and effectiveness, repeat failures, and defect leakage to the field.
• Analyze warranty and field failure trends to improve product reliability.

Field & Product Launch Support

• Lead field issue analysis and ensure timely resolution.
• Convert field feedback into design and product improvements.
• Support product launches through effective and timely issue resolution.
• Coordinate with vendors for specifications, technical requirements, and project execution.
• Monitor team productivity, capability development, and resource utilization.

Your success is grounded in

Educational Background:

You should hold a BE Mechanical, Mechatronics, or Electronics Engineering.

Experience:

A proven track record of 3-12 years in Testing and Validation.

Technical Acumen:

Your ability to understand technical aspects quickly will set you apart.

Problem Solver:

Strong analytical and troubleshooting skills are a must, as you’ll be addressing diverse challenges.

Industry Insight:

Experience in understanding of complaint management, preventive maintenance. Background experience in HVAC Or Automotive is advantageous.

Where you’ll be

This role is based in Mumbai, India.

At Blue Star, you are not just another employee; you're part of a vibrant community that values innovation, dedication, and teamwork. We believe in investing in our people and providing opportunities for professional growth and development. You’ll be empowered to take ownership of your role and make a difference in the lives of our customers and colleagues. If you’re ready to take on this exciting challenge and make a real impact, we would love to hear from you!