Quality Section Incharge - Busbar, Foil, Component & Upcaster

Keka Technologies Private Limited; Nadiad; On-site; INR 900,000 - 1,300,000; Full time

Job summary

ALCU Industries Pvt ltd is seeking a Quality Section Incharge for copper busbar and related components. You will supervise in-process and final inspection, ensure conformance to drawings, and drive corrective actions with cross‑functional teams.

The role requires 5–10 years in QC/QA, diploma/BE/BTech in relevant engineering, and strong skills in measurement, SPC, CAPA and documentation. Local candidates preferred in Gujarat region.

Qualifications

• Diploma / BE / BTech in Mechanical, Production or Electrical Engineering.
• 5–10 years in Quality Control / Quality Assurance.
• Experience in copper/ Non-Ferrous metal, busbar or rolling mill preferred.
• Knowledge of measurement, SPC and CAPA is desirable.

Responsibilities

• Monitor in-process and final product quality in assigned sections.
• Inspect raw materials, in-process materials and finished goods.
• Coordinate with production and maintenance to fix process-related issues.
• Lead CAPA, 5-Why and root cause analyses to reduce defects.

Skills

Copper processes

Rolling Mill

Copper Busbar

Copper Components

Dimensional inspection

Electrical testing

Mechanical testing

Measuring instruments

SPC tools

CAPA / 8D

Education

Diploma / B.E. / B.Tech in Mechanical / Production / Electrical Engineering

Tools

Calibration

Quality documentation

Job description

Quality Section Incharge - Busbar, Foil, Component & Upcaster

7-8

ALCU

Full-Time

Job Title: Quality Section In-charge

Department: Quality Assurance / Quality Control

Reports to: Quality Manager / Plant Head

Company : ALCU Industries Pvt ltd

1. Job Purpose

To ensure the quality of Copper Busbar, Rolled Copper, Up-Cast Copper and Copper Components by effectively controlling incoming material, in-process and final product quality, reducing rejection and rework, resolving quality problems and ensuring compliance with customer specifications, drawings and applicable standards.

2. Key Responsibilities

A. In-Process & Final Quality Control

• Monitor quality of products manufactured in the assigned sections.
• Ensure inspection of raw material, in-process material and finished products.
• Check product dimensions, surface quality, conductivity, mechanical properties and other specified parameters.
• Ensure products are manufactured as per approved drawings, specifications and quality standards.
• Approve first-piece / first-off samples before regular production.
• Ensure proper final inspection before releasing products to Stores / Dispatch.
• Identify and immediately report quality deviations to Production and Quality Head.

B. Process Quality – Up-Caster & Rolling Mill

• Monitor quality parameters of the Up-Casting and Rolling Mill processes.
• Identify defects such as cracks, scratches, surface defects, dimensional variation, edge defects and other abnormalities.
• Coordinate with Production and Maintenance for correction of process-related quality problems.
• Monitor critical process parameters and ensure adherence to defined standards.
• Maintain quality records and analyse recurring defects.

C. Copper Busbar & Components Quality

• Inspect Copper Busbars and Copper Components as per customer drawings and specifications.
• Check:
• Width
• Thickness
• Length
• Straightness / flatness
• Surface finish
• Burrs and edge condition
• Conductivity
• Other customer-specific requirements
• Ensure proper identification and segregation of OK, Hold, Rework and Rejected material.
• Verify reworked material before final acceptance.

D. Rejection & Quality Improvement

• Monitor daily rejection, rework and scrap.
• Analyse major quality problems and identify their root causes.
• Conduct 5 Why / Fishbone / Pareto analysis wherever required.
• Implement corrective and preventive actions with Production and other concerned departments.
• Work continuously to reduce internal rejection, rework and quality losses.
• Take initiatives for improving First Pass Yield and Right First Time (RFT).

E. Customer Complaints

• Support investigation of customer complaints.
• Analyse complaint samples, inspection data and process records.
• Coordinate with Production and other departments to identify root causes.
• Prepare corrective action / 8D / CAPA reports wherever required.
• Ensure timely closure of customer complaints.
• Monitor repeat complaints and take preventive action.

F. Measuring & Testing Equipment

• Ensure availability of required measuring and testing instruments.
• Ensure instruments are properly calibrated.
• Prevent use of damaged or expired calibration instruments.
• Ensure proper handling and storage of measuring equipment.

G. Quality Documentation

Maintain proper records of:

• Incoming inspection
• In-process inspection
• Final inspection
• Test reports
• NCRs
• Customer complaints
• Corrective actions
• Calibration
• First-piece approval
• Quality performance reports

H. Team Management

• Supervise Quality Inspectors / Engineers / Technicians working in the assigned area.
• Allocate inspection responsibilities and monitor their work.
• Train team members on product specifications, inspection methods and measuring instruments.
• Ensure discipline, attendance, safety and proper working practices within the Quality team.
• Develop technical skills of team members.

I. Coordination

Coordinate closely with:

• Production – Process control and rejection reduction
• Maintenance – Machine-related quality problems
• PPC – Production planning and inspection requirements
• R&D / Technical – New products and specifications
• Sales / Customer Service – Customer complaints and technical requirements

3. Key Quality Areas

The incumbent will be primarily responsible for:

• Dimensional accuracy
• Electrical conductivity
• Mechanical properties
• Rejection and rework control

4. Qualifications

Education

• Diploma / B.E. / B.Tech. in Mechanical / Production / Electrical Engineering or relevant discipline.

Experience

• 5–10 years of relevant experience in Quality Control / Quality Assurance.
• Experience in Copper / Aluminium / Non-Ferrous Metal / Busbar / Rolling Mill / Continuous Casting / Electrical Conductor manufacturing will be preferred.

5. Technical Skills

The candidate should have knowledge of:

• Copper manufacturing processes
• Rolling Mill process
• Copper Busbar manufacturing
• Copper Components
• Dimensional inspection
• Electrical conductivity testing
• Mechanical testing
• Measuring instruments
• SPC and basic statistical tools
• 7 QC Tools
• 5 Why / Root Cause Analysis
• CAPA / 8D
• Calibration
• Quality documentation