Quality Section Incharge - Busbar, Foil, Component & Upcaster

VIDYA WIRES LIMITED; Gujarat; Sur place; INR 900 000 - 1 500 000; Plein temps

Résumé du poste

ALCU Industries Pvt ltd seeks a Quality Section Incharge to oversee quality in copper busbar, rolled copper, up-cast copper and components. You will control incoming, in-process and final quality, drive reduction in rework and rejections, and ensure conformance to customer specs and standards.

The role requires 5–10 years in Quality Assurance/Quality Control, with experience in copper or non-ferrous metal products and strong problem-solving skills.

Qualifications

• Diploma / B.E. / B.Tech. in Mechanical / Production / Electrical Engineering or relevant discipline.
• 5–10 years of quality control/quality assurance experience.
• Experience in copper/ aluminium/ non-ferrous metal products preferred.

Responsabilités

• Monitor in-process and final product quality and inspect raw materials and finished goods.
• Check dimensions, conductivity, surface quality and other specified parameters.
• Approve first-piece samples and conduct final inspections before release.
• Identify quality deviations and report to head for corrective action.
• Monitor Up-Caster & Rolling Mill quality parameters and process improvements.
• Inspect copper busbars and components per customer drawings and specs.
• Maintain quality records and ensure proper NCR handling.
• Coordinate with production, maintenance, PPC, and R&D for root-cause and CAPA.

Connaissances

Quality assurance

Quality control

5 Why analysis

Root cause analysis

SPC

Measurement techniques

Dimensional inspection

Team supervision

Formation

Diploma / B.E. / B.Tech in Mechanical/Production/Electrical Engineering

Outils

SPC

7 QC Tools

CAPA / 8D

Calibration

Measuring instruments

Description du poste

Quality Section Incharge - Busbar, Foil, Component & Upcaster

7-8

ALCU

Full-Time

Job Title: Quality Section In-charge

Department: Quality Assurance / Quality Control

Reports to: Quality Manager / Plant Head

Company : ALCU Industries Pvt ltd

1. Job Purpose

To ensure the quality of Copper Busbar, Rolled Copper, Up-Cast Copper and Copper Components by effectively controlling incoming material, in-process and final product quality, reducing rejection and rework, resolving quality problems and ensuring compliance with customer specifications, drawings and applicable standards.

2. Key Responsibilities

A. In-Process & Final Quality Control

• Monitor quality of products manufactured in the assigned sections.
• Ensure inspection of raw material, in-process material and finished products.
• Check product dimensions, surface quality, conductivity, mechanical properties and other specified parameters.
• Ensure products are manufactured as per approved drawings, specifications and quality standards.
• Approve first-piece / first-off samples before regular production.
• Ensure proper final inspection before releasing products to Stores / Dispatch.
• Identify and immediately report quality deviations to Production and Quality Head.

B. Process Quality - Up-Caster & Rolling Mill

• Monitor quality parameters of the Up-Casting and Rolling Mill processes.
• Identify defects such as cracks, scratches, surface defects, dimensional variation, edge defects and other abnormalities.
• Coordinate with Production and Maintenance for correction of process-related quality problems.
• Monitor critical process parameters and ensure adherence to defined standards.
• Maintain quality records and analyse recurring defects.

C. Copper Busbar & Components Quality

• Inspect Copper Busbars and Copper Components as per customer drawings and specifications.
• Check:
• Width
• Thickness
• Length
• Straightness / flatness
• Surface finish
• Burrs and edge condition
• Conductivity
• Other customer-specific requirements
• Ensure proper identification and segregation of OK, Hold, Rework and Rejected material.
• Verify reworked material before final acceptance.

D. Rejection & Quality Improvement

• Monitor daily rejection, rework and scrap.
• Analyse major quality problems and identify their root causes.
• Conduct 5 Why / Fishbone / Pareto analysis wherever required.
• Implement corrective and preventive actions with Production and other concerned departments.
• Work continuously to reduce internal rejection, rework and quality losses.
• Take initiatives for improving First Pass Yield and Right First Time (RFT).

E. Customer Complaints

• Support investigation of customer complaints.
• Analyse complaint samples, inspection data and process records.
• Coordinate with Production and other departments to identify root causes.
• Prepare corrective action / 8D / CAPA reports wherever required.
• Ensure timely closure of customer complaints.
• Monitor repeat complaints and take preventive action.

F. Measuring & Testing Equipment

• Ensure availability of required measuring and testing instruments.
• Ensure instruments are properly calibrated.
• Prevent use of damaged or expired calibration instruments.
• Ensure proper handling and storage of measuring equipment.

G. Quality Documentation

Maintain proper records of:

• Incoming inspection
• In-process inspection
• Final inspection
• Test reports
• NCRs
• Customer complaints
• Corrective actions
• Calibration
• First-piece approval
• Quality performance reports

H. Team Management

• Supervise Quality Inspectors / Engineers / Technicians working in the assigned area.
• Allocate inspection responsibilities and monitor their work.
• Train team members on product specifications, inspection methods and measuring instruments.
• Ensure discipline, attendance, safety and proper working practices within the Quality team.
• Develop technical skills of team members.

I. Coordination

Coordinate closely with:

• Production – Process control and rejection reduction
• Maintenance – Machine-related quality problems
• PPC – Production planning and inspection requirements
• R&D / Technical – New products and specifications
• Sales / Customer Service – Customer complaints and technical requirements

3. Key Quality Areas

The incumbent will be primarily responsible for:

• Dimensional accuracy
• Electrical conductivity
• Mechanical properties
• Rejection and rework control

4. Qualifications

Education

• Diploma / B.E. / B.Tech. in Mechanical / Production / Electrical Engineering or relevant discipline.

Experience

• 5-10 years of relevant experience in Quality Control / Quality Assurance.
• Experience in Copper / Aluminium / Non-Ferrous Metal / Busbar / Rolling Mill / Continuous Casting / Electrical Conductor manufacturing will be preferred.

5. Technical Skills

The candidate should have knowledge of:

• Copper manufacturing processes
• Rolling Mill process
• Copper Busbar manufacturing
• Copper Components
• Dimensional inspection
• Electrical conductivity testing
• Mechanical testing
• Measuring instruments
• SPC and basic statistical tools
• 7 QC Tools
• 5 Why / Root Cause Analysis
• CAPA / 8D
• Calibration
• Quality documentation