Quality Engineer(Wind Turbine Parts)

Amar Polymers private Limited; Chennai District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Amar Polymers Private Limited in Chennai seeks a seasoned QA/QC engineer to own inspection of machined, fabricated and rubber-moulded wind-turbine components against drawings and OEM specs. You will perform PPAP/FAI, lead 8D investigations and coordinate UT/MPI/DPT testing.

The role requires 8–12 years in QA/QC in heavy engineering; ISO 9001:2015 Internal Auditor certification is essential, with Six Sigma Green/Black Belt a plus.

Qualifications

• B.E./B.Tech or Diploma in Mechanical, Production or Industrial Engineering.
• 8–12 years QA/QC hands-on in machining, fabrication or rubber moulding; wind energy, auto ancillary or heavy engineering preferred.
• ISO 9001:2015 Internal Auditor certification required; Six Sigma Green/Black Belt and 5 Core Tools preferred.
• Practical use of Vernier, micrometer, height gauge, bore dial gauge and UTM; strong drawing reading and GD&T.
• Working knowledge of NDT; Level II certification is a plus.
• Good English and Tamil; MS Office for reports.
• Shop-floor engineer who inspects and solves problems first-hand.

Responsibilities

• Own incoming, in-process and final inspection against drawings and OEM specs.
• Perform PPAP/FAI and new-product inspection including at supplier premises.
• Coordinate mechanical, chemical and NDT testing (UT, MPI, DPT).
• Lead RCA, CAPA and 8D on internal rejections and customer complaints using 7 QC tools.
• Plan and conduct internal, process and dock audits; support ISO 9001:2015 certification and OEM audits.
• Prepare and maintain control plans, SOPs, work instructions and inspection formats.
• Audit and rate suppliers, issue SCARs, control incoming rejections and clear dispatches after sampling inspection.
• Run the calibration system master list, plan vs. actual and history cards.
• Track rejection, rework, scrap and COPQ; present a monthly quality report to management.
• Drive Kaizen, Poka-Yoke and 5S on the shop floor.

Skills

QA/QC hands-on

GD&T reading

Root cause analysis

Continuous improvement

NDT knowledge

Education

B.E./B.Tech or Diploma in Mechanical/Production/Industrial Engineering

Tools

Vernier caliper

Micrometer

Height gauge

Bore dial gauge

UT/NDT equipment

MS Office

Six Sigma Green/Black Belt

5 Core Tools

Job description

Role & responsibilities

• Own incoming, in-process and final inspection of machined, fabricated and rubber-moulded wind turbine components against drawings and OEM specifications (Suzlon, Vestas, Siemens Gamesa).
• Carry out First Part Approval, PPAP / FAI and new-product inspection, including at supplier premises.
• Coordinate mechanical, chemical and NDT testing (UT, MPI, DPT).
• Lead RCA, CAPA and 8D on internal rejections and customer complaints using 7 QC tools.
• Plan and conduct internal, process and dock audits; support ISO 9001:2015 certification and OEM audits; close MRM and audit actions.
• Prepare and maintain control plans, SOPs, work instructions and inspection formats.
• Audit and rate suppliers, issue SCARs, control incoming rejections and clear dispatches after sampling inspection.
• Run the calibration system master list, plan vs. actual and history cards.
• Track rejection, rework, scrap and COPQ; present a monthly quality report to management.
• Drive Kaizen, Poka-Yoke and 5S on the shop floor.

Preferred candidate profile

• B.E. / B.Tech or Diploma in Mechanical, Production or Industrial Engineering.
• 8–12 years of hands-on QA/QC in machining, fabrication or rubber moulding; wind energy, auto ancillary or heavy engineering preferred.
• ISO 9001:2015 Internal Auditor certification required; Six Sigma Green/Black Belt and 5 Core Tools preferred.
• Practical use of Vernier, micrometer, height gauge, bore dial gauge and UTM; strong drawing reading and GD&T.
• Working knowledge of NDT; Level II certification is a plus.
• Good English and Tamil; MS Office for reports.
• Shop-floor engineer who inspects and solves problems first-hand.