Quality Control Specialist

BorgWarner; Chennai District; On-site; INR 1,200,000 - 2,000,000; Full time

Job summary

BorgWarner in Chennai seeks an experienced QMS & NPD Quality leader to manage automotive quality systems and drive improvements across new product development. You will interface with OEM customers and coordinate cross-functional teams to ensure ISO 9001:2015 and IATF 16949 compliance.

The role focuses on process audits, PPAP submissions, and building a zero-defect culture through Lean Six Sigma and continuous improvement initiatives. 12+ years of relevant experience is preferred.

Qualifications

• BE Mechanical Engineering with 12+ years of experience in QMS & NPD.
• Experience with OEM or auto ancillary units is required.
• Strong knowledge of IATF 16949 and ISO 9001 standards.

Responsibilities

• Develop and establish quality management system procedures for automotive components.
• Serve as the primary interface for OEM customers (global & India) for QMS matters.
• Coordinate with plant teams to implement QMS and IATF16949 guidelines.
• Lead audits: IQA and external audits for IATF16949 QMS.

Skills

QMS

NPD Quality

ISO 9001

IATF 16949

Audit

PFMEA

Control Plan

SPC

MSA

Lean Six Sigma

Kaizen

LPA

PPAP

Reading Drawings

Inspection Plans

Education

BE Mechanical Engineering

Job description

Job Description

This role will handle QMS & NPD Quality (QMS_Quality Management System & NPD_New Product Development) for Chennai location and ensure system in place to ensure BW gateway review process in all products.

• Quality Management System

• Develop and establish quality management system procedures for Automotive components.
• Serve as the primary interface for OEM customers (global & India) for all QMS-related matters.
• Coordinate with plant team members on establishing Quality Management Systems and ISO 9001: 2015 & IATF 16949
• Responsible for audit activity including Manufacturing process audit, Internal quality audit (IQA) & co-ordinating with external quality audit for IATF16949 QMS.
• Follow & lead ISO 9001: 2015 & IATF16949-2016 Guidelines
• Ensure compliance with IATF 16949 and OEM-specific requirements.

QMS & Continuous Improvement

• Implement and sustain core quality tools:
• PFMEA, Control Plan, SPC, MSA
• Drive zero-defect mindset and prevention approach.
• Lead problem-solving initiatives using Lean Six Sigma, Kaizen.
• Conduct and drive Layered Process Audits (LPA) and internal audits
• Perform gap analysis and continuous process improvement initiatives across the plant

Advanced Quality Planning

• Engage in the design, development, manufacturing, and program management activities for new product development projects.
• Drive built-in quality culture rather than inspection-based quality.
• Develop quality assurance documentation to support new product development process and regulatory submissions.
• Single point contact for the PPAP review and submission with customer and get approval.
• Lead investigation and EPC controls, risk assessment - SOP +90 days
• Well versed in reading drawings, and setting up Quality Inspection plans

Calibration

• Carry out measurement system analysis for gauges /instruments and test equipment.
• Periodic calibration of gauges /instruments and test equipment.

Cross-functional Coordination

• Manufacturing – for process capability and stability
• Engineering – for design changes & APQP
• Supply Chain – for delivery adherence
• Sales/Program teams – for customer commitments

Team Leadership & Governance

• Lead quality engineers, inspectors, and shopfloor teams.
• Drive accountability through daily/weekly reviews and Gemba walks.
• Build strong capability in problem solving and process discipline.
• Foster a culture of ownership, transparency, and continuous improvement.

Key Performance Indicators (KPIs)

• Audit findings, measuring the number and severity of non-conformities discovered during internal and external audits
• Cost of Poor Quality (COPQ)
• Risk reduction rate, measuring the effectiveness of risk mitigation strategies

Number of process improvement initiatives Implemented, measuring the number of improvements made to existing processes

BE Mechanical Engineering with 12+ years of experience in QMS & NPD with OEM or Auto ancillary unit.