Quality Assurance Manager

Magna Electro Castings; Coimbatore District; Sur place; INR 900 000 - 1 200 000; Plein temps

Résumé du poste

Magna Electro Castings Ltd. seeks a quality lead for the CNC shop to drive in-process and final inspections, validate setups, and ensure all dispatches meet drawing and control plans.

You will program CMMs, prepare PPAP artifacts, and lead PFMEA, MSA, and SPC activities while coordinating with customer teams on PPAP and drawing changes. Ideal candidates will have ISO/IATF 16949 experience, internal/audits, CAPA closure, and hands-on metrology tools.

Qualifications

• Study engineering drawings and apply GD&T to define inspection methods.
• Lead in-process and final inspections and clear dispatches per drawings.
• Program and operate CMM for first-article and layout inspection reports.
• Prepare PPAP documents and maintain IATF 16949 / ISO 9001 system records.
• Conduct product and process audits, close findings, and implement CAPA.
• Coordinate with customer teams on PPAP, complaints, and drawings changes.
• Hands-on CMM programming; experience with PC-DMIS or Calypso.
• Knowledge of metrology tools and SPC techniques; Six Sigma/Lean exposure.

Responsabilités

• Lead the quality function of the CNC machine shop and report to the Plant Head.
• Supervise inspections and ensure dispatches align with drawings and control plans.
• Implement PPAP, PFMEA, control plans, MSA, and capability studies.
• Audit programs and ensure close out of non-conformances with CAPA.
• Establish CNC processes with setup, fixtures, and parameter validation.
• Coordinate with customer quality teams on PPAP and drawing changes.
• Prepare and maintain calibration and metrology records; maintain PC-DMIS/Calypso reports.

Connaissances

GD&T

CMM programming

8D CAPA

PFMEA

SPC

Control plans

MSA

Kaizen

5S Lean

Audits

Outils

PC-DMIS

Calypso

MS Excel

ERP/QMS

Description du poste

Lead the quality function of the CNC machine shop and report to the Plant Head.

• Supervise in-process inspection and final inspection, and clear all dispatches against the drawing and control

plan.

• Study engineering drawings and apply GD&T (position, flatness, perpendicular, runout, profile) to define

inspection methods, gauges and fixtures.

• Program and operate the CMM for first-article and layout inspection reports.
• Prepare and submit PPAP documents (PFD, PFMEA, control plan, MSA, capability studies, PSW) and maintain

ISO/TS 16949 (IATF 16949) system documents and records.

• Conduct product audits, process audits and internal audits, and close findings effectively.
• Handle customer complaints with 8D / CAPA, and update PFMEA and control plans to prevent recurrence.
• Establish new CNC processes (setup, fixtures, parameters, inspection method) and validate them with

Cp/Cpk and SPC.

• Coordinate with customer quality teams on PPAP, complaints, audits and drawing changes.
• Hands-on CMM programming and reporting (PC-DMIS, Calypso or equivalent).
• Experience in product and process audits.
• Knowledge of metrology instruments: micrometers, bore gauges, height gauges, thread gauges, roughness

tester, profile projector, hardness tester.

• Working knowledge of MS Excel and MS Office; ERP / QMS software is an advantage.
• Experience in machining of grey iron / ductile iron castings.
• Internal auditor or lead auditor certification (IATF 16949 / ISO 9001).
• Six Sigma Green Belt, Kaizen, 5S and Lean exposure.
• Experience dealing with export and European OEM customers.
• Audit schedule adherence and non-conformance closure rate.