Quality Assurance and Quality Control Engineer

Plasma Spray Processors; Mumbai; On-site; INR 900,000 - 1,200,000; Full time

Job summary

Plasma Spray Processors Pvt. Ltd. in Navi Mumbai seeks a Quality Assurance Engineer with expertise in ISO 9001 and AS9100. You will lead internal and customer audits, develop SOPs, CAPAs, and ensure rigorous quality control across plasma spray processes. Strong documentation and communication are essential.

You will collaborate with Production and QA teams to maintain traceability, calibration records, and aerospace-grade documentation, ensuring compliance with customer requirements.

Qualifications

• Requires Diploma/BE/BTech in Mechanical/Production/Metallurgy.
• Must have knowledge of ISO 9001 and AS9100 standards.
• Experience with internal and customer audits, SOPs, CAPA, NCRs.

Responsibilities

• Conduct internal audits and coordinate customer audits.
• Maintain ISO 9001/AS9100 quality system requirements.
• Prepare and review SOPs, work instructions, and CAPAs.
• Coordinate audits with internal, customer, and certification bodies.
• Inspect and ensure traceability of components; manage ITRs and COCs.
• Support continuous improvement to reduce reworks and defects.

Skills

ISO 9001 / AS9100

Internal & Customer Audits

SOPs & CAPA

Root Cause Analysis

Engineering Drawings

Measuring Instruments

Plasma Spray Processes

Documentation & Reporting

Communication Skills

Independent Work

Education

Diploma / B.E. / B.Tech Mechanical / Production / Metallurgy

Tools

Measuring Instruments

Calibration Systems

Job description

Job Description Quality Assurance Engineer

Company: Plasma Spray Processors Pvt. Ltd.
Location: Taloja MIDC, Navi Mumbai
Department: Quality Assurance / Quality Control
Job Title: Quality Assurance Engineer
Experience: 25 Years
Qualification: Diploma / B.E. / B.Tech Mechanical / Production / Metallurgy

Key Responsibilities

• 1. Conduct Internal Audits as per company procedures and quality standards.
• 2. Handle and coordinate Customer Audits and ensure timely closure of audit observations.
• 3. Maintain and implement ISO 9001 and AS9100 quality system requirements.
• 4. Coordinate internal, customer, and certification audits.
• 5. Prepare, review, and implement SOPs and work instructions.
• 6. Prepare and review Control Plans as per process and customer requirements.
• 7. Handle Internal and Customer Complaints and ensure timely resolution.
• 8. Prepare and monitor Corrective and Preventive Actions (CAPA).
• 9. Perform in-house calibration of measuring and inspection instruments.
• 10. Verify and control calibration records and certificates.
• 11. Maintain Aerospace Customer Records, including job photographs, powder consumption records, process records, and other required documentation.
• 12. Maintain Inspection and Test Records (ITR) and ensure proper traceability.
• 13. Prepare and maintain Certificate of Conformance (COC) as per customer requirements.
• 14. Conduct or coordinate sample metallography and hardness testing and maintain test records.
• 15. Carry out sample inspection as per drawings, specifications, and quality requirements.
• 16. Perform in-process sample inspection at different stages of production.
• 17. Monitor quality during machining, blasting, masking, plasma spraying/coating, grinding, polishing, and packaging processes.
• 18. Inspect incoming, in-process, and finished components using appropriate measuring instruments.
• 19. Review engineering drawings, specifications, inspection standards, and customer requirements.
• 20. Identify quality issues, perform root cause analysis, and coordinate corrective actions with Production.
• 21. Maintain NCR, CAPA, inspection reports, quality records, and other QA documentation.
• 22. Coordinate with Production, QC, Store, Purchase, and other departments for quality-related activities.
• 23. Support continuous improvement activities to reduce rejection, rework, and customer complaints.

Required Skills

• Good knowledge of ISO 9001 and AS9100.
• Knowledge of Internal and Customer Audits.
• Knowledge of SOP, Control Plan, CAPA, NCR, and Root Cause Analysis.
• Knowledge of measuring instruments and calibration systems.
• Knowledge of engineering drawings and inspection requirements.
• Understanding of plasma spray/coating and manufacturing processes.
• Good documentation, reporting, and communication skills.
• Ability to work independently and coordinate effectively with shop-floor teams.