Production Executive

Jay FineChem Private Limited; Vapi; On-site; INR 420,000 - 640,000; Full time

Job summary

Jay FineChem Private Limited is seeking a Production professional to oversee the entire production process during the assigned shift, coordinating with maintenance, quality, and logistics to ensure smooth plant operations.

The role includes operating and monitoring DCS (Yokogawa/Emerson or equivalent), addressing alarms and deviations, and collaborating with automation engineers to optimize configurations for better efficiency and safety across the line.

Responsibilities

• Oversee and manage the entire production process during the assigned shift.
• Ensure smooth plant operations and coordinate with maintenance, quality, and logistics teams.
• Operate and monitor DCS (Yokogawa, Emerson, or equivalent), handle alarms and deviations, and optimize configurations with automation engineers.
• Maintain adherence to process parameters, production targets, and quality standards; review data to improve yields and safety.
• Liaise with maintenance for planned or corrective work and address issues impacting production promptly.
• Prepare daily, weekly, and monthly production reports and lead shift operators and technicians to meet targets.

Job description

Oversee and manage the entire production process during the assigned shift.

Ensure smooth plant operations and coordinate with different teams (maintenance, quality, and logistics).

2. DCS Operation:

• Operate and monitor Distributed Control Systems (DCS), specifically YOKOGAWA, EMERSON, or equivalent, to ensure optimal production processes.
• Conduct regular system checks and handle alarms and deviations in the DCS.
• Collaborate with automation engineers to troubleshoot and optimize DCS configurations for better process efficiency.

3. Process Control & Optimization:

• Ensure adherence to process parameters, production targets, and quality standards during production.
• Continuously review process data to optimize yields, reduce wastage, and maintain safety standards.
• Implement operational improvements in line with the plant’s objectives.

4. Compliance & Safety:

• Maintain strict adherence to all safety, health, and environmental regulations during production activities.
• Conduct safety checks and ensure all production processes meet regulatory compliance standards.
• Participate in safety audits and implement corrective actions where necessary.

5. Coordination with Maintenance:

• Liaise with the maintenance team for planned or corrective maintenance of plant equipment and DCS systems.
• Ensure that any issues impacting production are addressed and resolved promptly.

6. Production Reporting:

• Prepare daily, weekly, and monthly reports related to production, equipment downtime, and shift performance.
• Analyze production data to track efficiency and identify areas for improvement.
• Lead, train, and manage production shift operators and technicians.
• Assign tasks and monitor the team’s performance to ensure production targets are met.

8. Inventory & Resource Management:

• Coordinate with the warehouse and procurement teams to ensure the availability of raw materials and consumables.
• Keep track of inventory levels and report any shortages that could impact production.

9. Changeovers & Cleaning:

• Oversee equipment changeovers, cleaning, and preparation for new batches in compliance with SOPs.
• Ensure all procedures are documented and followed meticulously.
• Actively participate in continuous improvement programs, like Lean Manufacturing or Six Sigma, to enhance production processes and reduce costs.