Production Engineer

Alghanim Industries; India; On-site; INR 600,000 - 900,000; Full time

Job summary

Alghanim Industries in India is seeking a Shift In-Charge for supervision of production activities in a PEB manufacturing setup. You will lead night shifts, manage schedules, communicate targets to supervisors, and ensure safety, discipline, and quality on the shop floor.

Candidates should have 3-5 years in shift in-charge roles in PEB or heavy fabrication, a mechanical/industrial engineering degree, know AutoCAD/SAP, and be fluent in Hindi/English/Arabic.

Qualifications

• Experience in shift supervision in PEB/manufacturing environments.
• Knowledge of engineering drawings and fabrication processes.
• Familiarity with AutoCAD, SAP and MS Office.
• Understanding of ISO 9001 and OHSAS 18001 standards.

Responsibilities

• Oversee shift-wise production activities and ensure adherence to schedules.
• Enforce safety, discipline and punctuality on the shop floor.
• Coordinate with Plant Manager, PPC, stores and warehouse on production plans.
• Monitor progress, validate production reports and track completion dates.
• Prepare weekly paint schedules and manage paint consumption.
• Record deviations and man-hours; drive productivity improvements.
• Facilitate tool-box meetings and support foremen to meet targets.
• Escalate production/quality issues to Plant Manager as needed.
• Ensure on-time production completion and quality to company standards.

Job description

Supervision of shift-wise Production activities in accordance with the departmental goals / requirements.

Job Responsibilities

• Responsible for shift wise production activities & Controlled supervision especially during night shift
• Ensure that Safety, Discipline, and punctuality is adhered to by all employees reporting to the shift.
• Receive the Weekly/Monthly production Schedule & job priorities from Plant Manager.
• Communicate the production plan to the concerned Supervisor / Leadsmen.
• Co-ordinate with all the different production line Supervisor to decide the job priorities & production targets for the shift in line with the production schedule.
• Strengthen the Production supervision & extend technical & administrative support to the peers when ever required.
• Check & re-validate, the shift wise production reports.
• Check the status of jobs physically, at different work centres & report to the Plant Manager the production completion dates.
• Monitor the progress of jobs in accordance to the dates as committed.
• Prepare the weekly special paint schedule & monitor the consumption of paint.
• Record & report the extra man hours / deviations on all production lines
• Check the daily machine break down & prepare the action plan for enhancing the production for a feasible recovery of the break down production loss.
• Format the scrap data collected and track / reconcile the physical & SAP consumptions
• Drive the utilisation of drops arising out of non standard design requirements, with the support of the respective production teams
• Co-ordinate with PPC, stores, warehouse, shipping on SAP discrepancies
• Follow up & expedite for drawing revisions “Production Hold” items
• Report & seek support from the Plant Manager all issues related to production & Quality of products.
• Adhere, to all safety rules and practices of the Co.
• Enforce the use of PPE, safe working conditions on the shop floor,
• Prepare Accident / incident reports & communicate to safety & other related departments,
• Support the Foremen & leadsmen to conduct Tool box meetings at the start of each shift in the respective areas.
• Ensure, that the production is at the required productivity and Quality is at the Company standards.
• Seek, all required support from Plant Manager to achieve the production & Quality targets.
• Work in line with the departmental objectives & ensure On time production completion.
• Continually explore, methods of improving the productivity and enhance the throughput of work stations under purview.

Candidate Requirements

3 – 5 Years working experience as a Shift in charge in a reputed PEB manufacturing / a reputed heavy fabrication industry

Bachelor’s Degree in Mechanical / Industrial production Mechanical Engineering with 10 -12 Yrs working experience in a PEB manufacturing / a reputed heavy fabrication industry

Technical & Non-technical

• Conversant with Engineering drawings, Good technical Skills relevant to PEB / structural fabrication.
• Knowledge of Computers MS office & AutoCAD, SAP is advantageous.
• Well conversant with all Engg processes / procedures especially welding processes like FCAW, SMAW, SAW.
• Well conversant with Production Tools, jigs and fixtures and measurement instruments.
• Working exp in SAP Environment is advantageous.
• Operating knowledge of all latest Computer packages, AUTO CAD.
• Working exposure with ISO 9001, OHSAS 18001 are preferable.
• Good command on languages Hindi, English, Arabic is preferable.