Process Engineering (Special Process)

ZF; Chennai; Sur place; INR 600 000 - 900 000; Plein temps

Résumé du poste

ZF Group in Chennai (Mahindra World City) seeks Manufacturing/Process/Industrial engineers with 4+ years of experience in chemical backgrounds. You will work on surface treatments and special processes within Commercial Vehicles Systems, developing PFDs, PFMEA, and control plans while improving process capability.

The role emphasizes line balancing, lean implementation, capacity optimization, and hands-on process improvements to support efficient production.

Qualifications

• Hands-on experience in special process planning and new product development (NPD).
• Familiar with phosphating, powder coating, anodizing, IMP process monitoring.
• Knowledge of surface treatment and heat treatment.
• Experience with SMED, MSD, line balancing, and MSA.

Responsabilités

• Understand product drawings and specifications.
• Develop and monitor special processes: phosphating, powder coating, anodizing; monitor IMP process.
• Operate ETP, manage hazardous waste and environmental compliance.
• Create PFD, PFMEA, Control Plan and work instructions.
• Drive capacity enhancements and de-bottlenecking; optimize line balance and manpower.
• Select new machines and introduce chemicals; prove out processes on the line.
• Address recurring quality issues in special processes; ensure process capability (MSA).
• Establish lean equipment specifications; monitor cycle times, TPM and safety.

Connaissances

Process engineering

Special processes

Surface treatment

PFMEA

MSA

PFD

Lean manufacturing

Capacity planning

Formation

Chemical background degree

Description du poste

Dear Candidate,

ZF Group is hiring for Manufacturing Engineering/ Process engineering/ Industrial Engineering in Commercial Vehicles Systems.

Job Location: Chennai - Mahindra World City

Experience: 4+ years

Qualification: Any Degree from Chemical background

Working Days: 6 Days

Skills: Process engineering, Special process like Surface treatment, soft skills (PFD, MSA, PFMEA etc)

Job Description:

• Understanding of Product drawing,
• Special process like Phosphating, Powder coating, Anodizing, IMP Process monitoring
• ETP operation monitoring. Hazardous waste handling and Monitoring. Chemical handling and Environmental Compliance adherence
• Develop Detailed PFD (Process Flow Diagram),PFMEA, Control Plan and Work instructions
• Capacity enhancement, Couple / Decouple operations for maximum VA
• New Machine selection, New chemical introduction and Prove out in line. Perform product validation
• Solving of perineal Quality issues in ongoing Special process
• Proving of Special process thru capability (MSA). Line balancing, MSD and Manpower optimization
• Establish Lean Equipment Specification. SHE, Capability, Cycle Time, Labour, TPM

Your profile:

• The person must possess hands-on experience in Special process planning engineering, new product development.
• Must be familiar with Special process like Phosphating, Powder coating, Anodizing, IMP. Also have knowledge about surface treatment process and Heat treatment.
• Knowledge in SMED, MSD, SWCT Line balancing, MSA. Must possess implementation knowledge on innovation / new initiatives in chemical , plants, Jigs and Fixtures.
• Capacity enhancement, De-bottlenecking, Re-engineering, Low Cost Automation. Must be familiar with design and implementation of material handling and internal logistics.

Thank you.

Regards,

Chella Parvathi,

Talent Acquisition Specialist,

ZF Group.