Manager - Process Engineer (TCF)

Mahindra And Mahindra Ltd.; Nashik District; On-site; INR 1,400,000 - 2,100,000; Full time

Job summary

Mahindra & Mahindra Ltd. in Nashik invites an experienced Process Planning/Manufacturing Engineer to lead planning and industrialization for new product launches and engineering changes, ensuring seamless production readiness and on-time delivery.

You will drive Capex projects, facility planning, automation adoption, and advanced manufacturing tech to boost productivity, quality, and cost efficiency, while collaborating with Production, Quality, and R&D teams.

Qualifications

• 8–10 years of experience in Process Planning, Manufacturing Engineering, Industrial Engineering, or Quality Engineering.

Responsibilities

• Lead process planning and industrialization activities for new product launches and engineering changes to achieve seamless production readiness.
• Handle TCF Process Engg team for planning & execution of various platform projects & capacity enhancement projects.
• Manage Capex projects from need identification, budgeting, procurement, installation, commissioning, and buy-off while ensuring cost and timeline adherence.
• Facility planning and execution of TCF fixtures with FTG (Fixtures Tools & Gauges) process planning.
• Evaluate and implement automation and advanced manufacturing technologies to improve productivity, quality, and efficiency.
• Drive quality assurance initiatives through PFMEA, SPC, CAPA, mistake-proofing, and process controls to achieve targets.
• Lead lean manufacturing and TPM initiatives focused on lead time reduction and waste elimination.
• Plan line balancing, facility layout, and manpower optimization to meet business volume requirements.
• Ensure compliance with quality management systems including PPAP, Process Flow, Control Plans, SOPs, and standards.
• Collaborate with Production, Quality, R&D, Finance, Purchase, Suppliers, and Vendors to support manufacturing excellence.
• Lead DFA and VAVE initiatives and knowledge of fixture design, GD&T, Master checker.
• Deliver cost-saving and productivity improvement projects impacting PQCDS metrics.
• Identify changes in EOL machines and tools per new models; coordinate with suppliers for facilities development.

Skills

Process planning

Industrialization

Lean manufacturing

TPM

APQP

PFMEA

Problem solving

Cross-functional

Education

B.E./B.Tech in Mechanical/Mechatronics

Job description

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• Lead process planning and industrialization activities for new product launches and engineering changes to achieve seamless production readiness
• Handling TCF Process Engg team for Planning & execution of various platform projects & Capacity enhancement projects
• Manage Capex projects from need identification, budgeting, procurement, installation, commissioning, and buy-off while ensuring cost and timeline adherence
• Facility Planning, Development and execution of TCF fixtures along with FTG (Fixtures Tools & Gauges) process planning
• Evaluate and implement automation and advanced manufacturing technologies to improve productivity, quality, and operational efficiency
• Drive quality assurance initiatives through PFMEA, SPC, CAPA, mistake-proofing, and process controls to achieve FTR, ETR, and DCE targets
• Lead lean manufacturing and TPM initiatives focused on lead time reduction, waste elimination, equipment effectiveness, and continuous improvement
• Plan and execute line balancing, facility layout planning, and manpower optimization to meet business volume requirements
• Ensure compliance with quality management systems including PPAP, Process Flow, Control Plans, SOPs, and other manufacturing standards
• Collaborate closely with Production, Quality, R&D, Finance, Purchase, Suppliers, and Vendors to support manufacturing excellence and business objectives
• Lead DFA (Design for Assembly) and VAVE (Value Analysis & Value Engineering) initiatives
• Sound knowledge of Assembly fixtures design, GD & T, Master checker
• Deliver cost-saving, innovation, and productivity improvement projects that enhance PQCDS (Productivity, Quality, Cost, Delivery, Safety) performance
• Thorough Knowledge of TCF Manufacturing Process, Tooling, ECU flashing, End-of-Line equipments like RBT, W/A, Shower testing etc.
• Identify, analyse, and resolve critical and chronic manufacturing quality issues using structured problem-solving methodologies
• Finalization of PLC & automation specifications in all TCF equipment
• Handling ECN's and monitoring PCRN's related to TCF shops. APQP Elements related to FTG planning and development
• Process Digitization & Industry 4.0 adaptation. Poka-Yoke Implementation
• Able to identify required changes in EOL Machines (Brake Oil Filling, AC Filling, Coolant Filling Equipment), RBT (Roller Brake Tester) as per new models to be executed
• Able to select Torque Tools, special tools as per new model requirement
• Co-ordination with various suppliers for facilities development & implementation

Preferred Industries

Manufacturing

Manufacturing and Pr

Manufacturing & Trad

Education Qualification

B.E./B.Tech in Mechanical, Mechatronics, or related Engineering discipline

General Experience

8 - 10 years of experience in Process Planning, Manufacturing Engineering, Industrial Engineering, or Quality Engineering