Process Engineer - Flares

NextGenEnergyJobs; Mumbai; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

NextGenEnergyJobs seeks an experienced Chemical Process Engineer to develop the process design basis and execute engineering activities for oil and gas projects in Mumbai. You will prepare and review PFDs, P&IDs, process datasheets, and calculations, perform heat and material balances, hydraulic and equipment sizing, and support safety reviews such as HAZOP/HAZID.

The role requires a Bachelor's degree in Chemical Engineering with 7–10 years of experience in Oil & Gas, EPC, refineries, LNG, or

Qualifications

• Bachelor's Degree in Chemical Engineering.
• 7–10 years of relevant experience in Oil & Gas, Heavy Engineering, Process Equipment Manufacturing, EPC, Refinery, Petrochemical, or Energy industry.
• Strong understanding of process engineering principles and industrial process equipment.

Responsibilities

• Develop process design basis and execute process engineering activities for customer projects.
• Prepare and review PFDs, P&IDs, Process Design Basis, and engineering calculations.
• Perform process calculations including Heat & Material Balance, Hydraulic calculations, Line sizing, PSV sizing and relief system design.
• Coordinate with Mechanical, Piping, Instrumentation, Electrical, Civil, and Project Engineering teams during project execution.
• Review vendor documents and provide technical clarifications during procurement and fabrication.
• Support commissioning, troubleshooting, and performance testing activities when required.

Skills

Process engineering

Process design

PFDs & P&IDs

Heat & Mass Balance

Equipment sizing

HAZOP/HAZID

Code compliance

Project coordination

Vendor liaison

Education

Bachelor's Degree in Chemical Engineering

Job description

Develop process design basis and execute process engineering activities for customer projects.

Key Responsibilities

• Develop process design basis and execute process engineering activities for customer projects.
• Prepare and review Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), Process Design Basis, and engineering calculations.
• Perform process calculations including: Heat & Material Balance Hydraulic calculations Line sizing Pressure drop calculations Utility consumption calculations Equipment sizing and selection Prepare process datasheets and technical specifications for process equipment. Support the design and engineering of pressure vessels, separators, heat exchangers, pumps, tanks, skids, and other process equipment. Participate in process safety activities including HAZOP, HAZID, SIL, and design review meetings. Review customer specifications and ensure engineering deliverables comply with applicable international codes and standards. Coordinate with Mechanical, Piping, Instrumentation, Electrical, Civil, and Project Engineering teams during project execution. Review vendor documents and provide technical clarifications during procurement and fabrication. Support commissioning, troubleshooting, and performance testing activities when required.
• Heat & Material Balance
• Hydraulic calculations
• Utility consumption calculations
• Equipment sizing and selection
• Prepare process datasheets and technical specifications for process equipment.
• Support the design and engineering of pressure vessels, separators, heat exchangers, pumps, tanks, skids, and other process equipment.
• Participate in process safety activities including HAZOP, HAZID, SIL, and design review meetings.
• Review customer specifications and ensure engineering deliverables comply with applicable international codes and standards.
• Coordinate with Mechanical, Piping, Instrumentation, Electrical, Civil, and Project Engineering teams during project execution.
• Review vendor documents and provide technical clarifications during procurement and fabrication.
• Support commissioning, troubleshooting, and performance testing activities when required.

Requirements

• Bachelor's Degree in Chemical Engineering .
• 7 to 10 years of relevant experience in the Oil & Gas, Heavy Engineering, Process Equipment Manufacturing, EPC, Refinery, Petrochemical, or Energy industry.
• Strong understanding of process engineering principles and industrial process equipment.
• Oil & Gas
• Refineries
• LNG
• Heavy Engineering
• Process Equipment Manufacturing
• EPC Projects
• Combustion Equipment
• Thermal Oxidizers
• Vapor Recovery Units (VRUs)
• Fired Heaters
• Flaring Systems
• Flare header hydraulic analysis
• Pressure Safety Valve (PSV) sizing and relief system design
• Flare load and backpressure calculations
• Participation in HAZOP studies for refinery, petrochemical, LNG, and Oil & Gas projects
• Experience with flare network analysis and combustion systems