PF Mechanical (Cement Mill)

Aditya Birla Group; Gujarat; On-site; INR 450,000 - 750,000; Full time

Job summary

UltraTech Cement Limited invites applications for a Mechanical Maintenance supervisory role overseeing maintenance activities in Cement Mills. The incumbent will coordinate execution, monitor equipment conditions, and drive cost-effective improvements to boost uptime.

The position emphasizes SAP data management, spare parts readiness, and collaboration with cross-functional teams to meet production targets and efficiency goals.

Qualifications

• Mechanical engineering degree required.
• Diploma in mechanical engg. considered.
• Tech degree acceptable for the role.

Responsibilities

• Supervise and coordinate mechanical maintenance activities in cement mills.
• Maintain spare parts to optimize plant availability and productivity.
• Plan and supervise maintenance shutdowns and routine activities.
• Update SAP data for maintenance work performed.

Skills

Preventive maintenance

SAP

MS Office

Education

Bachelor of Engineering (Mechanical)

Diploma in Mechanical Engg.

Bachelor of Technology

Job description

Preventive maintenance SAP Mechanical MS Office

Bachelor Of Engineering Diploma in Mech. Engg. Bachelor Of Technology

CERTIFICATION

Job Description

Job Purpose

Supervise & coordinate execution of Mechanical Maintenance activities in Cement Mill No.1,2,3&4 and feeding circuit for optimizing plant availability and carryout modification / improvement jobs for cost reduction & productivity improvement. And Maintain the spare parts required to achieve the Organizational goals.

Job Context: UltraTech Cement Limited has an annual capacity of 52 million tonnes. It manufactures and markets Ordinary Portland Cement Portland Blast Furnace Slag Cement and Portland Pozzalana Cement. It also manufactures ready mix concrete RMC. The company has 11 integrated plants one white cement plant one clinkerisation plant in UAE 15 grinding units 11 in India UltraTech Cement is the country largest exporter of cement clinker. The export markets span countries around the Indian Ocean Africa Europe and the Middle East.2 in UAE one in Bahrain and Bangladesh each and five terminals four in India and one in Sri Lanka. UltraTech Cement is the country largest exporter of cement clinker. The export markets span countries around the Indian Ocean Africa Europe and the Middle East. Sewagram Cement Works was commissioned in 2009. The plant has clinker capacity of 3.6 MTPA and cement capacity of 2.4 MTPA. The Unit has two captive power plants (CPP) CPP-I with 35 MV and CPP-II with 22.5 MV capacity. The Unit has mines with reserve of 246.45 MT, a captive jetty, a desalination plant that can filter around 20 lakh litres of water every day and a bag-making plant. The plant also has an environmental cell which monitors air and water quality, audits, and conducts marine ecological studies and environmental studies of mines and nearby villages.

Job Challenges:To optimize the downtime of Packer.To Minimise the weight variation of bag.To reduce fugitive emission in packing plant.To reduce maint. cost

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1 Plant availability :

• Plan, supervise & co-ordinate all the Mechanical maintenance activities of Packing plant to maximize the packer availability. Plant rounds to for monitoring equipment monitoring concept conditions and identify abnormalities.


• Planning & Scheduling weekly major shutdowns & regular maintenance activities


• Supervise execution of maintenance activities.


• Analysis of breakdowns & take corrective actions.


• Organize manpower & material required


• Update SAP data for all maint. activities under taken.


• Proper Planning of Material and Manpower.


• Co-ordinate for condition monitoring activities of critical equipment


• Attend daily meeting & review performance


• Co-ordinate with other department for jobs planning.

KRA2 Cost control :

• Monitor & control cost of all the maintenance activities of Packing Plant Prepare budget based on past data and future targets.


• Seek approval of budget.


• Check consumption pattern equipment-wise with respect to budget.


• Take corrective actions.


• Carryout Why-Why analysis.


• Arrange manpower requirement in coordination with other section to control overtime & contractor cost.


• Monitor indents / inventory.


• Mechanize / improve handling system of materials.


• Propose changes / modification for improving the plant efficiency.


• Execute changes for cost reduction.

KRA3 3. Plant availability :

• Plan, supervise & co-ordinate all the Mechanical maintenance activities of packing plant of line I, II, III & IV to maximize the packer availability.


• Plant rounds to for monitoring equipment monitoring concept conditions and identify abnormalities.


• Planning & Scheduling weekly major shutdowns & regular maintenance activities


• Supervise execution of maintenance activities.


• Analysis of breakdowns & take corrective actions.


• Organize manpower & material required


• Develop SAP data for all maint. activities under taken.


• Prepare Indents & follow up for material


• Co-ordinate for condition monitoring activities of critical equipment


• Attend daily meeting & review performance


• Co-ordinate with other department for jobs planning.

KRA4 Modifications / Upgradation:

• Identify and carryout various modifications/changes required for improvement in plant working on continuous basis in the section. Analyse breakdowns and suggestions.


• Involve in proposal preparation for elimination of bottlenecks.


• Involve & execute focussed improvement jobs.


• Assist consultant/OEM for special studies.


• Review technical cell suggestions & implement.


• Attend improvement meetings.