PF Mechanical (Cement Mill)

UltraTech Cement; Gujarat; On-site; INR 800,000 - 1,400,000; Full time

Job summary

UltraTech Cement is seeking a Mechanical Maintenance Supervisor to oversee and coordinate maintenance activities across Cement Mill units and feeding circuit, focusing on maximizing plant availability and driving cost-effective improvements.

The role involves planning, supervising, and implementing modifications, while maintaining required spare parts to support organizational goals. Strong emphasis on asset reliability and cost control in a high-capacity cement operation.

Qualifications

• Experience in supervising mechanical maintenance activities in a cement/packing plant.
• Knowledge of planning, scheduling and asset management practices.
• Ability to analyze breakdowns and drive corrective actions within budget.

Responsibilities

• Plan, supervise and coordinate mechanical maintenance activities of packing plant lines I-IV to maximise availability.
• Plan weekly shutdowns and routine maintenance; supervise execution.
• Analyse breakdowns and implement corrective actions; organize manpower and materials.

Skills

Maintenance supervision

Planning & scheduling

Team coordination

Cost control

Condition monitoring

Downtime optimization

SAP data

Tools

SAP

Job description

Job PurposeSupervise & coordinate execution of Mechanical Maintenance activities in Cement Mill No.1,2,3&4 and feeding circuit for optimizing plant availability and carryout modification / improvement jobs for cost reduction & productivity improvement. And Maintain the spare parts required to achieve the Organizational goals.

Job Context & Major ChallengesJob Context: UltraTech Cement Limited has an annual capacity of 52 million tonnes. It manufactures and markets Ordinary Portland Cement Portland Blast Furnace Slag Cement and Portland Pozzalana Cement. It also manufactures ready mix concrete RMC. The company has 11 integrated plants one white cement plant one clinkerisation plant in UAE 15 grinding units 11 in India UltraTech Cement is the country largest exporter of cement clinker. The export markets span countries around the Indian Ocean Africa Europe and the Middle East.2 in UAE one in Bahrain and Bangladesh each and five terminals four in India and one in Sri Lanka. UltraTech Cement is the country largest exporter of cement clinker. The export markets span countries around the Indian Ocean Africa Europe and the Middle East. Sewagram Cement Works was commissioned in 2009. The plant has clinker capacity of 3.6 MTPA and cement capacity of 2.4 MTPA. The Unit has two captive power plants (CPP) CPP-I with 35 MV and CPP-II with 22.5 MV capacity. The Unit has mines with reserve of 246.45 MT, a captive jetty, a desalination plant that can filter around 20 lakh litres of water every day and a bag-making plant. The plant also has an environmental cell which monitors air and water quality, audits, and conducts marine ecological studies and environmental studies of mines and nearby villages.

Job PurposeSupervise & coordinate execution of Mechanical Maintenance activities in Cement Mill No.1,2,3&4 and feeding circuit for optimizing plant availability and carryout modification / improvement jobs for cost reduction & productivity improvement. And Maintain the spare parts required to achieve the Organizational goals.

Job Context & Major ChallengesJob Context: UltraTech Cement Limited has an annual capacity of 52 million tonnes. It manufactures and markets Ordinary Portland Cement Portland Blast Furnace Slag Cement and Portland Pozzalana Cement. It also manufactures ready mix concrete RMC. The company has 11 integrated plants one white cement plant one clinkerisation plant in UAE 15 grinding units 11 in India UltraTech Cement is the country largest exporter of cement clinker. The export markets span countries around the Indian Ocean Africa Europe and the Middle East.2 in UAE one in Bahrain and Bangladesh each and five terminals four in India and one in Sri Lanka. UltraTech Cement is the country largest exporter of cement clinker. The export markets span countries around the Indian Ocean Africa Europe and the Middle East. Sewagram Cement Works was commissioned in 2009. The plant has clinker capacity of 3.6 MTPA and cement capacity of 2.4 MTPA. The Unit has two captive power plants (CPP) CPP-I with 35 MV and CPP-II with 22.5 MV capacity. The Unit has mines with reserve of 246.45 MT, a captive jetty, a desalination plant that can filter around 20 lakh litres of water every day and a bag-making plant. The plant also has an environmental cell which monitors air and water quality, audits, and conducts marine ecological studies and environmental studies of mines and nearby villages.

Job Challenges:To optimize the downtime of Packer.To Minimise the weight variation of bag.To reduce fugitive emission in packing plant.To reduce maint. cost

Key Result Areas

KRA1 Plant Availability

Plan, supervise & co-ordinate all the Mechanical maintenance activities of Packing plant to maximize the packer availability. Plant rounds to for monitoring equipment monitoring concept conditions and identify abnormalities.

• Planning & Scheduling weekly major shutdowns & regular maintenance activities
• Supervise execution of maintenance activities.
• Analysis of breakdowns & take corrective actions.
• Organize manpower & material required
• Update SAP data for all maint. activities under taken.
• Proper Planning of Material and Manpower.
• Co-ordinate for condition monitoring activities of critical equipment
• Attend daily meeting & review performance
• Co-ordinate with other department for jobs planning.

KRA2 Cost Control

Monitor & control cost of all the maintenance activities of Packing Plant Prepare budget based on past data and future targets.

• Seek approval of budget.
• Check consumption pattern equipment-wise with respect to budget.
• Take corrective actions.
• Carryout Why-Why analysis.
• Arrange manpower requirement in coordination with other section to control overtime & contractor cost.
• Monitor indents / inventory.
• Mechanize / improve handling system of materials.
• Propose changes / modification for improving the plant efficiency.
• Execute changes for cost reduction.

KRA3 3. Plant Availability

Plan, supervise & co-ordinate all the Mechanical maintenance activities of packing plant of line I, II, III & IV to maximize the packer availability. Plant rounds to for monitoring equipment monitoring concept conditions and identify abnormalities.

• Planning & Scheduling weekly major shutdowns & regular maintenance activities
• Supervise execution of maintenance activities.
• Analysis of breakdowns & take corrective actions.
• Organize manpower & material required
• Develop SAP data for all maint. activities under taken.
• Prepare Indents & follow up for material
• Co-ordinate for condition monitoring activities of critical equipment
• Attend daily meeting & review performance
• Co-ordinate with other department for jobs planning.

KRA4 Modifications / Upgradation

Identify and carryout various modifications/changes required for improvement in plant working on continuous basis in the section. Analyse breakdowns and suggestions.

• Involve in proposal preparation for elimination of bottlenecks.
• Involve & execute focussed improvement jobs.
• Assist consultant/OEM for special studies.
• Review technical cell suggestions & implement.
• Attend improvement meetings.